Category:Fab Lab

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Zone Information
Fablab.JPG
Zone Name Fab Lab
Status Active
Zone Slogan "I'm a lame zone with no slogan"
Zone Coordinator(s) Amelia Meyer
Zone Slack #fablab
Zone E-mail fablab@i3detroit.org


Zone Color Red
Paypal Button Pay money to Fab Lab

Welcome

Welcome to the fab lab! If you don't know what something does, please ask. The Zone Coordinator is Amelia Meyer. The zone warden sign is here: File:FabLabZonePoster.docx

Table of Equipment

Equipment Authorization Owner(s) Status
UV Cure toaster oven No i3Detroit Running
Convection Oven No Matt Gardeski Running
Resin wash station Yes i3Detroit Running
3D Printer - FormLabs Form2 PerfectWhale Yes i3Detroit Running
3D Printer - Formlabs Form2 MelodicTapir Yes i3Detroit Running
Form Wash & Cure Yes Paul Frick Running
Fablab Chiller No i3Detroit Running
Fab Lab Vent Fan No i3Detroit Running
Fab Lab Vent Button No i3Detroit Running
3D Printer - Prusa MK3S/MMU2S No i3Detroit Down
Sovol SV04 No Thomas Down
3D Printer - Rostock MAX v3 No Paul Frick Down
3D Printer - Hacker H2 No i3Detroit Down
3D Printer - Full Spectrum Pegasus Touch No i3Detroit Down
Creality CR30 Belt Printer No Paul Frick Down

Pricing

To cover the cost of consumables/maintenance, please contribute when you use the Fab Lab equipment. Put monies into the wooden cash box.

Plastic for 3D printing is priced by gram or cubic centimeter of extruded plastic, or by milliliter of resin. Please include all the test extrusions and failed prints in your measurements.

Equipment Price
1.75mm ABS 10¢/gram or cm^3
1.75mm PETG 20¢/gram or cm^3
1.75mm PLA 5¢/gram or cm^3
1.75mm Nylon/Bridge 25¢/gram or cm^3
Form 2 Resin 25¢/gram or mL

Fab Lab Equipment Access

Fab_Lab_Access

TODO List

The following list is an attempt to offer up suggestions of tasks that could be accomplished in the Fab Lab by people interested in helping out.

Feel free to take charge of one or more of these items as your time and expertise allow. If you have taken charge of a task, please put your name into the field next to the task.

Should you run out of time or ability to complete a task, make sure to post on the mailing list and "fail loudly". This ensures that task status is shared, and no task languishes in silent failure.

In equipment making a combined Category:Filament_Printer with common rules and instructions would reduce duplicate instructions and make them easer to reference; then put machine-specific stuff in the individual pages.

General TODOs

Task Name Description Priority Champion
Rostock part cooling design/get manufactured a ring of microjets to be supplied by shop air. the jets should hit the plastic, not the nozzle 3

Equipment TODOs

 TODO
3D Printer - Formlabs Form2 MelodicTapir
  • make FAQ
3D Printer - Full Spectrum Pegasus Touch
  • Mechanical mounts for beaglebone to front panel
  • 1-2" vent ducting to main vent
  • Edit firmware to make prints take less time
  • Laser calibration to try fixing edge non-linearity
  • Replace hood
  • DC power switch
3D Printer - Hacker H2
  • Printer fell and has trouble calibrating, diagnosis unknown.
  • Replace hotend (Paul Frick)
  • Fix extruder thermal decoupling error
  • Spool holder?
3D Printer - Prusa MK3S/MMU2S
  • Heating element:
    • Broken wires, needs replacing
  • Filament extrusion issues
    • Possibly due to heating element issue discovered around same time, but filament curling up around nozzle instead of extruding onto build plate
  • Light bar:
    • Needs to be connected to relay, then powered from the 24VDC machine power supply.
    • Relay needs to be connected to Raspberry Pi I/O for the OctoPrint Environment plugin to control
  • Credentials for OctoPrint and Pi need to be put onto machine physically,. and/or shared with Amelia Meyer
  • MMU2S filament spools need a better holder. Maybe something like a retracting winder?
3D Printer - Rostock MAX v3
  • Troubleshoot calibration issue, G29 command causes hang and code crash
Convection Oven
  • Plumb in vent ducting after AC blast gate
Creality CR30 Belt PrinterUser guide, instructions, TBD
Form Wash & CureFind wash/cure time/temperature table for resins

Important Notes

  • Please keep the door between the Fab Lab and the Commons area closed. Doing so will help ensure that the Fab Lab maintains a dry environment for the filament.

CO Alarm

There is a First Alert CO605 CO alarm in the lab on the west wall.

This unit was purchased with zone funds on 2015-10-04, and should last approximately 7 years. A reminder on the Google Calendar has been created to check it monthly (probably a good Potlock task at the very least), and a reminder to replace it is there as well on 2022-10-04. The unit is advertised to have a replacement reminder alarm built in as well, which will be 5 chirps per minute. The alarm also performs internal diagnostics; if it fails, it will signal it needs to be replaced by sounding 3 chirps per minute.

The unit contains a 9V Duracell MN1604 (standard 9V transistor battery) as a backup, and draws 0.09A at 120VAC in normal operation. The unit will begin to chirp once per minute if the battery requires replacement.

The unit must be tested periodically (reminder event in Google Calendar is set for monthly, but more often is OK). Press the Test/Silence button, and the unit should perform 5-6s of a repeating pattern of 4 beeps and a pause. If it does not perform this correctly, email the -announce list.

The red light visible through the face is the indication that all is well with the alarm, and will flash in time with all alerts.

If The Alarm Sounds

  1. Hit the Test/Silence button:
    • If the alarm repeats after approximately 4 minutes, proceed to Step 2.
  2. Check to see if there is an immediately-obvious source of CO:
    • Is there something on fire in the laser cutter?
    • Is the laser cutter exhaust fan not running?
    • Is there something burning in the convection oven?
    • Is the convection oven exhaust not open?
    • Is one of the 3D printers combusting?
  3. If you can identify an immediate threat, deal with it effectively and promptly:
    • Turn OFF the affected equipment.
    • Use the fire extinguisher, located near the CO alarm, if needed.
    • Turn ON the laser exhaust fan and open the laser cutter fully.
    • Open the doors to the lab and prop them.
    • Open the lab window.
    • Get a large fan and blow air from the office area through the lab into the shop area (diffusion is a big deal).
  4. If you cannot find a source, or you cannot deal with the source, move to fresh air quickly.
  5. Call the Ferndale fire department (+1 248-546-2512 or +1 248-546-2510 for non-emergencies, but 911 if you cannot get through there)
  6. Make a post to the -announce list detailing the full event as you understand it, with as many details as you have.