Difference between revisions of "Vacuum Forming Machine"

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While I have been a member for nearly 1.5 years, I have not yet worked on a team build. This will be my first team build and also my first time leading a team build.  
 
While I have been a member for nearly 1.5 years, I have not yet worked on a team build. This will be my first team build and also my first time leading a team build.  
So far about 4 members and myself are builders. I hope to add a few more in order to add high quality welding and knowledgable electrical skills. Brian W. has volunteered to work on the vacuum pump, tanks and the control panel. We also have talented member Glen M who has kindly donated funds for the purchase of the oven kit.
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So far about 4 members and myself are builders. I hope to add a few more in order to add high quality welding and knowledgable electrical skills. Brian W. has volunteered to work on the vacuum pump, tanks and the control panel. We also have talented member Glen M who has kindly donated funds for the purchase of the oven kit. Rocco was also kind enough to donate funds for the oven kit.
  
 
== '''Plans''' ==
 
== '''Plans''' ==
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'''Here's a short list of parts already available (or almost available)'''
 
'''Here's a short list of parts already available (or almost available)'''
  
Electrical.
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Vacuum system parts.
Vacuum system parts
+
  
 
'''Parts that need to be purchased'''
 
'''Parts that need to be purchased'''
  
Oven kit should arrive on 7-19-12.
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Platen sheet metal. Vacuum hoses and vacuum hose connections.
 
+
Platen parts.
+
  
 
== '''Completed Work''' ==
 
== '''Completed Work''' ==
  
Wooden mobile cart is complete. All of the steel frame has been welded. Sheet metal oven holder is now ready for oven. The mobile cart and main vacuum tank have been painted. Upper and lower red oak wooden boxes are now complete.
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Wooden mobile cart is complete. All of the steel frame has been welded. Sheet metal oven holder is now ready for oven. The mobile cart and main vacuum tank have been painted. Upper and lower red oak wooden boxes are now complete. Oven has been built and tested. Electrical wiring is now complete.
 +
 
 +
Next steps: Build control panel.  Finish two platens (2' x 2' and 2' x3')  and connect vacuum system parts.
  
 
== '''Misc.''' ==
 
== '''Misc.''' ==
  
The plans for the Proto-Form were created by Doug from Workshop Publishing in Lake Orion. Doug will be stopping by for a tour on 7-19-12 and he will be bringing the oven kit with him.
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The plans for the Proto-Form were created by Doug E. Walsh from Workshop Publishing in Lake Orion. Doug dropped by for a tour on 7-19-12 and we purchased an oven kit from him. Doug is also the author of Do It Yourself Vacuum Forming For The Hobbyist.
  
Maker Faire: Although not yet completed, the VacuumFormer will be shown at MakerFaire 2012. There will be samples of formed plastics made on vacuumformers.
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A 220 outlet has been installed on the west wall for the vacuum former.
  
 
== '''Contact''' ==
 
== '''Contact''' ==

Revision as of 07:34, 19 October 2012


Contents

Goal

To provide the members of i3Detroit with another fabrication tool tool to build their projects.


Timeline

Hard to guess on this one. Factors include builder availability, acquiring parts quickly, communication between builders. I would guess several months will go by before we can do some forming. Okay, more than several. Build started on 4-4-12.

Team

While I have been a member for nearly 1.5 years, I have not yet worked on a team build. This will be my first team build and also my first time leading a team build. So far about 4 members and myself are builders. I hope to add a few more in order to add high quality welding and knowledgable electrical skills. Brian W. has volunteered to work on the vacuum pump, tanks and the control panel. We also have talented member Glen M who has kindly donated funds for the purchase of the oven kit. Rocco was also kind enough to donate funds for the oven kit.

Plans

After meeting with a few of the project builders, it was decided to build a larger machine than I had planned to build alone. We looked at different designs and decided to purchase the "Proto-Form" plans online. I have bought these plans and printed them out. Builders are welcome to write notes and comments on the plans as they need to.


Expense

Sure it going to cost a few bucks and a few calories but all the tools to build a vacuum forming machine are already at i3Detroit. Several members have pledged donations for purchasing materials. Most of these members are also on the build team. The oven/heating unit is a bit expensive and I'm not sure about the pricing for the metal frame (it was about $200) and electrical connections (around $250).


Parts

Here's a short list of parts already available (or almost available)

Vacuum system parts.

Parts that need to be purchased

Platen sheet metal. Vacuum hoses and vacuum hose connections.

Completed Work

Wooden mobile cart is complete. All of the steel frame has been welded. Sheet metal oven holder is now ready for oven. The mobile cart and main vacuum tank have been painted. Upper and lower red oak wooden boxes are now complete. Oven has been built and tested. Electrical wiring is now complete.

Next steps: Build control panel. Finish two platens (2' x 2' and 2' x3') and connect vacuum system parts.

Misc.

The plans for the Proto-Form were created by Doug E. Walsh from Workshop Publishing in Lake Orion. Doug dropped by for a tour on 7-19-12 and we purchased an oven kit from him. Doug is also the author of Do It Yourself Vacuum Forming For The Hobbyist.

A 220 outlet has been installed on the west wall for the vacuum former.

Contact

John Sugg

sugg3d@comcast.n e t