https://www.i3detroit.org/wi/api.php?action=feedcontributions&user=JimK&feedformat=atomi3Detroit - User contributions [en]2024-03-29T14:44:11ZUser contributionsMediaWiki 1.31.1https://www.i3detroit.org/wi/index.php?title=Haas_VF-3_CNC_Mill&diff=14919Haas VF-3 CNC Mill2016-08-31T16:43:16Z<p>JimK: </p>
<hr />
<div>{{Equipment<br />
|Name=HAAS VF-3<br />
|Zone=CNC Shop<br />
|LooksLike=i3_HAAS.jpg<br />
|Owner=i3Detroit<br />
|MakeModel=HAAS VF-3<br />
|StorageLocation=In the back corner of the shop - You can't miss it. It is practically the only thing in that corner of the space.<br />
|Authorization Required=Yes<br />
|Status=Running<br />
|Documentation=[http://diy.haascnc.com/ Haas Automation Resource Center] - Contains G-code manuals, Service Manuals, Repair Manuals, etc.<br />
|OtherReferences=Travels - 40" x 20" x 25"<br />
<br />
Spindle Motor - 15 HP<br />
<br />
Spindle RPM - 7500 RPM<br />
<br />
Tool type - CAT40<br />
<br />
Number of Positions on Tool Changer: 20<br />
<br />
Max. Cutting Feed Rates: 200 IPM<br />
<br />
Rapid Feed Rate: 450 IPM<br />
<br />
Machine Weight<br />
- Mill Approx 12000 Lbs. <br />
- Pallet Changer 4000 Lbs.<br />
|Intro=A vertical CNC machining center with 40" travel.<br />
|Rules=Must be on the list of operators to actually run the machine, but anyone can request a part to be cut.<br />
|Instructions=Looking for i3 Detroit's super secret HAAS post processor? You can find it [[Media:HAAS Post-Processor.txt|here]]!<br />
<br />
Users can follow this flowchart on the overall process.<br />
<br />
[[Torq Cut Process Flowchart]]<br />
|MaintenanceInfo=Maintenance is performed by the operators.<br><br />
[[HAAS_Maintenance|HAAS Maintenance Notes Page]]<br />
|FAQs=Here is a link to the FAQ page: [[HAAS_FAQ|HAAS FAQ]]<br />
|ToDos=# A pricing structure needs to be established. This is to cover consumables used in making parts for members.<br />
|Equipment User={{Equipment User<br />
|UserName=Jim Kemp<br />
|TrainedBy=Brian Wennberg<br />
}}{{Equipment User<br />
|UserName=Brian Wennberg<br />
|TrainedBy=Jim Kemp<br />
}}{{Equipment User<br />
|UserName=Patrick George<br />
|TrainedBy=Jim Kemp<br />
}}{{Equipment User<br />
|UserName=Brian McPherson<br />
}}{{Equipment User<br />
|UserName=Terry Wynn<br />
|TrainedBy=Jim Kemp<br />
}}{{Equipment User<br />
|UserName=Derek Kuschel<br />
|TrainedBy=Jim Kemp, Brian Wennberg<br />
}}{{Equipment User<br />
|UserName=Konrad Brown<br />
|TrainedBy=Brian Wennberg, Jim Kemp<br />
}}{{Equipment User<br />
|UserName=Adam Scholl<br />
|TrainedBy=Terry Wynn, Brian Wennberg<br />
|TrainedDate=2015/09/10<br />
}}{{Equipment User<br />
|UserName=Daniel Pawlak<br />
|TrainedBy=Jim Kemp, Brian Wennberg<br />
|TrainedDate=2016/05/09<br />
}}{{Equipment User<br />
|UserName=TJ Johnson<br />
|TrainedBy=Jim Kemp, Brian Wennberg<br />
|TrainedDate=2016/8/31<br />
}}<br />
|Equipment Trainer={{Equipment Trainer<br />
|TrainerName=Jim Kemp<br />
|CertifiedDate=2010/01/01<br />
}}{{Equipment Trainer<br />
|TrainerName=Brian Wennberg<br />
|CertifiedDate=2010/01/01<br />
}}{{Equipment Trainer<br />
|TrainerName=Terry Wynn<br />
|CertifiedDate=2014/07/24<br />
}}{{Equipment Trainer<br />
|TrainerName=Thad Johnson<br />
|CertifiedDate=2015/11/19<br />
}}<br />
}}<br />
== Photo Gallery == <br />
HAAS Photo Gallery of Member Projects done in the CNC Zone: [[CNC_Photo_Gallery|CNC Photo Gallery]]<br />
{|<br />
| [[File:HAAS_Shifter_Plate.jpg|200px|thumb|link=https://www.i3detroit.org/wiki/CNC_Photo_Gallery]]<br />
| [[File:HAAS_Custom_Clamp.jpg|200px|thumb|link=https://www.i3detroit.org/wiki/CNC_Photo_Gallery]]<br />
| [[File:HAAS_Hemingwrite.jpg|200px|thumb|link=https://www.i3detroit.org/wiki/CNC_Photo_Gallery]]<br />
|}<br />
<br />
== Operators ==<br />
{| width="50%" border="2" cellpadding="1" cellspacing="1"<br />
|-<br />
! scope="col" | Operator Name<br />
! scope="col" | Trained By<br />
|-<br />
| James Kemp<br />
| *<br />
|-<br />
| Brian Wennberg<br />
| *<br />
|-<br />
| Patrick George<br />
| JK<br />
|-<br />
| Brian McPherson<br />
| N/A<br />
|-<br />
| Terry Wynn<br />
| JK<br />
|-<br />
| Derek Kuschel<br />
| JK, BW<br />
|-<br />
| Konrad Brown <br />
| BW JK<br />
|-<br />
| Thad Johnson<br />
| TW, JK<br />
|-<br />
| Adam Scholl<br />
| TW, JK<br />
|-<br />
<br />
<br />
| '''TRAINING LIST'''<br />
| <br />
|-<br />
| Anthony Graziani TRAINEE<br />
| LEVEL 3A Certified<br />
|-<br />
| Dan Shepherd TRAINEE<br />
| Level 2 Certified<br />
|-<br />
| Matt Carpenter TRAINEE<br />
| Level 2 Certified<br />
|-<br />
| Tom Kim TRAINEE<br />
| Level 2 Certified<br />
|-<br />
|Evan Allen TRAINEE<br />
|Level 2 Certified<br />
|-<br />
|Matthew Gardeski TRAINEE<br />
|Level 2 Certified<br />
|-<br />
|Yajie Wang TRAINEE<br />
|Level 2 Certified<br />
|-<br />
|}<br />
<br />
[[HAAS_Training|How to Get Certified to Be a HAAS Operator]]<br />
<br />
<br />
[[Category:Zones]]</div>JimKhttps://www.i3detroit.org/wi/index.php?title=Minutes:Meeting_Minutes_20160503&diff=13786Minutes:Meeting Minutes 201605032016-05-02T22:47:50Z<p>JimK: /* CNC Zone */</p>
<hr />
<div>[[Category:Meeting Minutes]]<br />
<br />
=Agenda for [[Has Meeting Date::05-03-2016]]=<br />
'''Chair: Charlie Rysenga'''<br />
<br />
<br />
==Introductions==<br />
<br />
====Experienced Members====<br />
* n/a<br />
<br />
====New Members & Guests====<br />
* n/a<br />
<br />
==Show and Tell==<br />
* n/a<br />
<br />
==Old Business==<br />
* n/a<br />
<br />
==New Business==<br />
===Proposals===<br />
* n/a<br />
===Announcements===<br />
* n/a<br />
<br />
==Zone updates==<br />
<br />
===Bicycle Shop===<br />
* n/a<br />
<br />
===Classroom===<br />
* n/a<br />
<br />
===CNC Zone===<br />
* The HAAS is back from the dead.<br />
** A lot of work was put into getting the machine up and running again.<br />
** The ground fault error was fixed by i3 members rebuilding the Y-Axis motor.<br />
** HAAS service was brought in to help repair the automatic oiling system.<br />
*** 15 brass metering valves were replaced. Very difficult to replace these valves.<br />
* HAAS CNC Class<br />
** The spring CNC class will start on Wednesday, May 18th at 7pm.<br />
*** Class continue to meet every Wednesday evening for six to eight weeks.<br />
** Two Orientation sessions will be held on the 5th and 11th of May at 7pm.<br />
* Good to have the HAAS back!<br />
<br />
===Commons Area===<br />
* n/a<br />
<br />
===Compute Zone===<br />
* n/a<br />
<br />
===Craft Room===<br />
* n/a<br />
<br />
===Electronics Lab===<br />
* n/a<br />
<br />
===Fab Lab===<br />
* n/a<br />
<br />
===Graveyard===<br />
* n/a<br />
<br />
===Infrastructure===<br />
* n/a<br />
<br />
===Injection Molding===<br />
* n/a<br />
<br />
===Jewelry Zone===<br />
* n/a<br />
<br />
===Kiln Zone===<br />
* n/a<br />
<br />
===Laser Zone===<br />
* n/a<br />
<br />
===Machine Shop===<br />
* n/a<br />
<br />
===Media Lab===<br />
* n/a<br />
<br />
===Sky Zone===<br />
* n/a<br />
<br />
===Tool Crib===<br />
* n/a<br />
<br />
===Tree House===<br />
* n/a<br />
<br />
===Vinyl Zone===<br />
* n/a<br />
<br />
===Welding Zone===<br />
* n/a<br />
<br />
===Wiki===<br />
* n/a<br />
<br />
===Wood Shop===<br />
* n/a<br />
<br />
==Space Project Updates==<br />
* n/a<br />
<br />
==SIGs==<br />
<br />
===i3 DetroitSat===<br />
* n/a<br />
<br />
===i3 MotorSports===<br />
* n/a<br />
<br />
===HAM===<br />
* n/a<br />
<br />
===Letterpress===<br />
* n/a<br />
<br />
===Sewing===<br />
* n/a<br />
<br />
===Scholarship===<br />
* n/a<br />
<br />
= COWBELL =<br />
<br />
==Broom Party==<br />
<br />
==Lost & Found Party==<br />
<br />
<br />
=Meeting Metrics=<br />
<!-- Need to fill out these manually --><br />
* Time completed:<br />
* Funds appropriated:<br />
* Attendees:<br />
<br />
==Action Items==<br />
<!-- Semantic MediaWiki Query to collect all action items created with the Action Item Template --><br />
<!-- Example of Action Item Template: {{Action Item|Jamie|Make example action item}} --><br />
<br />
{{#ask: [[-Has subobject::{{FULLPAGENAME}}]] [[POC::+]]<br />
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| ?POC = POC<br />
| default = No action items.<br />
| mainlabel = -<br />
| headers = plain<br />
| link = none<br />
}}<br />
<br />
==Proposals==<br />
<!-- Semantic MediaWiki Query to collect all action items created with the Proposal Template --><br />
<!-- Example of Proposal Template: {{Proposal|Jamie|Matt|Change the rules to do something new|5|2|PASS}} --><br />
<br />
{{#ask: [[-Has subobject::{{FULLPAGENAME}}]] [[Mover::+]]<br />
| ?Description=Proposal<br />
| ?Mover=Moved By<br />
| ?Second=Seconded By<br />
| ?Aye=Aye<br />
| ?Nay=Nay<br />
| ?Result=Result<br />
| default = No proposals.<br />
| mainlabel = -<br />
| headers = plain<br />
| link = none<br />
}}<br />
<br />
==Attendance==<br />
<br />
{{Scroll Box<br />
|width=50%<br />
|height=100<br />
|text=<br />
# Charlie Rysenga<br />
# David Henry<br />
<br />
}}</div>JimKhttps://www.i3detroit.org/wi/index.php?title=Minutes:Meeting_Minutes_20160301&diff=13470Minutes:Meeting Minutes 201603012016-03-02T00:52:23Z<p>JimK: /* Machine Shop */</p>
<hr />
<div>[[Category:Meeting Minutes]]<br />
<br />
=Agenda for [[Has Meeting Date::03-01-2016]]=<br />
'''Chair: Charlie Rysenga'''<br />
<br />
<br />
==Introductions==<br />
<br />
====Experienced Members====<br />
* n/a<br />
<br />
====New Members & Guests====<br />
* n/a<br />
<br />
==Show and Tell==<br />
* T-shirt design created with heat press in vinyl zone during class on 2-23. Jan Henry<br />
<br />
==Old Business==<br />
* Training Stimulus - James O'Dell<br />
** Now Active till end of April<br />
** Teach a Public class, get half a month's dues refunded<br />
** Maximum 10 classes per month<br />
** Contract classes@i3detroit.org<br />
<br />
==New Business==<br />
===Proposals===<br />
* n/a<br />
===Announcements===<br />
* Upcoming Activities - James O'Dell<br />
** Dusty Dev Boards - Saturday 3/5<br />
** Introduction to Flask - Python - Saturday 3/19<br />
** Homebrew Website Club - Starting Wednesday 3/23<br />
** Penguicon - April 29th - May 1st<br />
*** Volunteers needed for i3 booth! We will use heat transfer vinyl material to design shirts for attendees in Penguicon Makerspace. Volunteers can get either free or discount Penguicon tickets. The amount of tickets being offered largely depends on the number of volunteers we have;<br />
*** Volunteers can also help with other activities like computer lab (the exact help in the lab is not fully defined yet. Most likely will be setting up computers or monitoring the lab) or maker market (setting up tables for vendors)to get free or discount tickets;<br />
*** You can also very likely to get free or discount ticket by bringing in some personal projects to show off. <br />
*** Please let Yajie Wang know if you are interested in volunteering in anything or bring in any projects in Penguicon in the next week or so. I need to check with the Penguicon Concon members to figure out how many tickets could be offered. They try to encourage i3 people get more involved in Penguicon so willing to offer more opportunities for us. i will email this information to the group later.<br />
<br />
* Possible Upcoming Activities - James O'Dell<br />
** March 14th, Pi Day<br />
** April 1st, Electronic Music Night @ i3<br />
*** Thinking of having a Friday Night of Electronic Music<br />
*** People can bring their own music or make it!<br />
** April 12th, Yuri's Night<br />
*** What does i3 want to do for Yuri's Night this year?<br />
*** Yuri's Night is a celebration of Manned Space Flight<br />
<br />
* Newbies Helping Out<br />
** New Members Lindsay, James, Matt and Corey have pitched in and are contributing by helping with Friday Nite Tours and becoming Assistant Zone Coordinators for 90 days. Thank you.<br />
<br />
* Building Signage<br />
**Steve Nowicki has a sign maker, who will donate a professionally made sign, of our design, to i 3 Detroit. <br />
**i3Detroit needs to gather the info, and city permits for the install. <br />
**Augie Engelhart has volunteered to help coordinate the process and Jamie B. has offered to consult. <br />
**More help will be needed particularly when the signs need to be installed. <br />
**Here are a couple ideas of how a sign might look.<br />
<br />
[[file:SignageExample1.png|400px|||Full logo from Wanda]]<br />
<br />
[[file:SignageExample2.png|400px|||Square logo from Wordsworth]]<br />
<br />
==Zone updates==<br />
<br />
===Bicycle Shop===<br />
New Tools in bike zone! <br />
<br />
If you need to take apart a bike (bottom bracket, cassette), redo cables, or true your wheel, we have the tools to do so! <br />
<br />
If you have any specific projects but don't know how to do it, please let me know and I will find time to help and set up a class. It is easier to hold a class if I have a bike that needs to be worked on, and I don't have one right now. (examples, shifters, brakes, wheel truing, etc)<br />
<br />
If you like working with bikes and want to set up a class using new tools contact me and I can help set it up.<br />
<br />
arthrarizard@gmail.com<br />
@arthrarizard on slack<br />
<br />
===Classroom===<br />
* Drywall/Sanding to be done this week. Paint is next week. Trim after that. Maybe about 4 more weeks.<br />
<br />
===CNC Zone===<br />
* Due to the weather I was unable to come for the meeting.<br />
* HAAS Ground Fault Update<br />
** The problem has been isolated down to the Y Axis motor.<br />
** The Y Axis servo is a brushed DC style motor.<br />
*** The brushes were removed and compressed air used to try and blow out the graphite dust.<br />
*** The brush removal and blow out did not fix the problem.<br />
** An estimate from a local repair shop is:<br />
*** Two or three hours labor to replace the motor with new.<br />
**** A new motor is $2300 bucks.<br />
**** Labor is $135/hr plus $95/travel.<br />
**** So, worst case cost is around $3,000.<br />
** The current plan is to remove the motor ourselves and use a local shop to rebuild.<br />
*** Best case cost would be a couple hundred bucks.<br />
<br />
===Commons Area===<br />
* n/a<br />
<br />
===Compute Zone===<br />
* Everything is working.<br />
* I will be teaching a class in Flask, a Python web framework, on Saturday 3/19 from 2 pm to 4 pm.<br />
<br />
===Craft Room===<br />
* ZC is listening to meeting, but not present. Audio link isn't good, so please send questions via email/Slack/typing in Wiki page. <br />
* ZC apologizes for lots of absenteeism in last month--medical. No one has commented yet, so please tell ZC if it's been a problem. I haven't perceived this as a reason to either distribute duties or change ZC, but if we need to do that, I'm open to it. <br />
* Thanks to David Henry for specialized cutting mat table! ZC will be adding locking casters ASAP; as soon as that's done, you can roll the cutting mat table anywhere. <br />
** But be warned--the mat on that table is not the good one. The good one isn't out and will require authorization. Anyone can do *anything* on the shitty one, but please don't swap them. See ZC if you want to use the good mat. Don't make me use the rulers like a nun.<br />
<br />
===Electronics Lab===<br />
* '''As far as the zone coordinator is aware''', things have been good, people finding the parts they need, etc.<br />
* '''If that's not the case, zone users, please get in touch with the coordinator'''. Can't do this in a vacuum!<br />
* A lot of crap has been on the benches lately, please completely empty them when leaving. If you're not sure where something goes... get in touch with the ZC!<br />
<br />
===Fab Lab===<br />
* n/a<br />
<br />
===Graveyard===<br />
* n/a<br />
<br />
===Infrastructure===<br />
* pot lock was a big success<br />
* we ran some new power in the machine shop<br />
* the air compressor is muffled a little<br />
* wiring in the new band saw this week<br />
<br />
===Injection Molding===<br />
* Doing various material try outs using different ABS, TPE and TPU materials. ABS material is a common plastic that is hard and bonds well to things. TPE (Thermoplastic Elastomer) and TPU (Thermoplastic Urethane) are rubber materials.<br />
* Will be working on the large machine once the material try outs are done and the next round of mold inserts are designed and sent out for bid by end of this week.<br />
* Had a couple more member inquiries for injection molding parts.<br />
<br />
===Jewelry Zone===<br />
* Leora will be taking a temporary break from jewelry zone co-cordinator in order to deal with health issues. <br />
* Lindsay Cashews has graciously volunteered to assist Tanya with zone coordination. <br />
* There is still an opportunity for someone to step in temporarily as zone co-coordinator.<br />
* It would be helpful if a member(s) could teach a Jewelry class and/or orient people on the Foredom rotary tool, rolling mill, jewelry kiln, buffing equipment and/or the acetylene torch. Please contact jewelry@i3detroit.org<br />
<br />
===Kiln Zone===<br />
* Thanks to all the wonderful people who pitched in at Potlock, the kiln zone is well on it's way to being reorganized.<br />
* Organization should be complete by mid-March. Kilns still need to be adjusted and balanced.<br />
* Corey T. has graciously offered to assist in the kiln zone for the next few months.<br />
* Our new glass kiln is waiting for us at the Evenheat factory in Caseville, MI (about a 1/2 hour North of Flint and a 2.5 hr. drive from Detroit). If anyone plans to be in that area and can pick it up please contact kilnzone@i3Detroit.org<br />
* Seeking a member with ceramics experience to lead up the ceramics portion of Kiln Zone management and programing.<br />
<br />
===Laser Zone===<br />
* New mirrors, lenses and corresponding nozzles are ordered<br />
* Second open shop night was last week. A few people stopped by. Gave one training session. Worked through some examples in Illustrator and Lasercut with a couple others.<br />
<br />
===Machine Shop===<br />
* New vertical band saw.<br />
** Which is Awesome-O !!!<br />
<br />
===Media Lab===<br />
* n/a<br />
<br />
===Sky Zone===<br />
* n/a<br />
<br />
===Tool Crib===<br />
* n/a<br />
<br />
===Tree House===<br />
* n/a<br />
<br />
===Vinyl Zone===<br />
* First vinyl class of the year was hosted on 2/23/2016 and Jan made a cool T-shirt :)<br />
* I will need to make bunch of stickers for Penguicon T-shirt design this or next few weeks and will have a vinyl zone open house time at that time. It would be a good time to learn the vinyl cutter and heat press if you not sure how to use them yet. Of course any help with design or making would be appreciated. I will email to the group once I decide the date.<br />
<br />
===Welding Zone===<br />
* Nothing broken<br />
* Full class this weekend.<br />
* Contact Jody (slack preferred) if you want to take a Sunday class.<br />
* Still looking for more instructors, or at least trainers.<br />
<br />
===Wiki===<br />
*29 active users in the past 30 days (same as last month)<br />
*Most Active User: {{Pretty Link|Jamie Burdeski}}<br />
*Most Active User who isn't the [[Wiki Warden]]: {{Pretty Link|Evan Allen}}<br />
*New active members<br />
** {{Pretty Link|Ethan Piliavin}}<br />
** {{Pretty Link|Yajie Wang}}<br />
*Highlights<br />
** [[Security Cameras]] page has been updated lots as progress has been made on the system<br />
** [[Category:Vinyl Shop]] has been updated with new capabilities<br />
** Other things that are buried under the storm of wiki night edits<br />
<br />
*Next wiki workshop: Probably mid-April<br />
<br />
===Wood Shop===<br />
* n/a<br />
<br />
==Space Project Updates==<br />
* n/a<br />
<br />
==SIGs==<br />
<br />
===i3 DetroitSat===<br />
* n/a<br />
<br />
===i3 MotorSports===<br />
* Still coordinating with Jeremy on the #3 Makerfaire tour.<br />
<br />
===HAM===<br />
* March Swaps: None local<br />
** Crossroads Hamfest 03/19/2016<br />
*** Wings Event Center, 3600 Vanrick Drive, Kalamazoo, MI 49001<br />
*** http://www.w8df.com/<br />
<br />
* March Contests:<br />
** March 5-6 2016: International DX– Phone<br />
*** http://www.arrl.org/arrl-dx<br />
<br />
===Letterpress===<br />
* n/a<br />
<br />
===Sewing===<br />
* n/a<br />
<br />
===Scholarship===<br />
* n/a<br />
<br />
= COWBELL =<br />
<br />
==Broom Party==<br />
<br />
==Lost & Found Party==<br />
<br />
<br />
=Meeting Metrics=<br />
<!-- Need to fill out these manually --><br />
* Time completed:<br />
* Funds appropriated:<br />
* Attendees:<br />
<br />
==Action Items==<br />
<!-- Semantic MediaWiki Query to collect all action items created with the Action Item Template --><br />
<!-- Example of Action Item Template: {{Action Item|Jamie|Make example action item}} --><br />
<br />
{{#ask: [[-Has subobject::{{FULLPAGENAME}}]] [[POC::+]]<br />
| ?Task = Action Item<br />
| ?POC = POC<br />
| default = No action items.<br />
| mainlabel = -<br />
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<br />
==Proposals==<br />
<!-- Semantic MediaWiki Query to collect all action items created with the Proposal Template --><br />
<!-- Example of Proposal Template: {{Proposal|Jamie|Matt|Change the rules to do something new|5|2|PASS}} --><br />
<br />
{{#ask: [[-Has subobject::{{FULLPAGENAME}}]] [[Mover::+]]<br />
| ?Description=Proposal<br />
| ?Mover=Moved By<br />
| ?Second=Seconded By<br />
| ?Aye=Aye<br />
| ?Nay=Nay<br />
| ?Result=Result<br />
| default = No proposals.<br />
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<br />
==Attendance==<br />
<br />
{{Scroll Box<br />
|width=50%<br />
|height=100<br />
|text=<br />
# Charlie Rysenga<br />
# David Henry<br />
#Andrea Cozart-Lundin<br />
<br />
}}</div>JimKhttps://www.i3detroit.org/wi/index.php?title=Minutes:Meeting_Minutes_20160301&diff=13469Minutes:Meeting Minutes 201603012016-03-02T00:51:46Z<p>JimK: /* Machine Shop */</p>
<hr />
<div>[[Category:Meeting Minutes]]<br />
<br />
=Agenda for [[Has Meeting Date::03-01-2016]]=<br />
'''Chair: Charlie Rysenga'''<br />
<br />
<br />
==Introductions==<br />
<br />
====Experienced Members====<br />
* n/a<br />
<br />
====New Members & Guests====<br />
* n/a<br />
<br />
==Show and Tell==<br />
* T-shirt design created with heat press in vinyl zone during class on 2-23. Jan Henry<br />
<br />
==Old Business==<br />
* Training Stimulus - James O'Dell<br />
** Now Active till end of April<br />
** Teach a Public class, get half a month's dues refunded<br />
** Maximum 10 classes per month<br />
** Contract classes@i3detroit.org<br />
<br />
==New Business==<br />
===Proposals===<br />
* n/a<br />
===Announcements===<br />
* Upcoming Activities - James O'Dell<br />
** Dusty Dev Boards - Saturday 3/5<br />
** Introduction to Flask - Python - Saturday 3/19<br />
** Homebrew Website Club - Starting Wednesday 3/23<br />
** Penguicon - April 29th - May 1st<br />
*** Volunteers needed for i3 booth! We will use heat transfer vinyl material to design shirts for attendees in Penguicon Makerspace. Volunteers can get either free or discount Penguicon tickets. The amount of tickets being offered largely depends on the number of volunteers we have;<br />
*** Volunteers can also help with other activities like computer lab (the exact help in the lab is not fully defined yet. Most likely will be setting up computers or monitoring the lab) or maker market (setting up tables for vendors)to get free or discount tickets;<br />
*** You can also very likely to get free or discount ticket by bringing in some personal projects to show off. <br />
*** Please let Yajie Wang know if you are interested in volunteering in anything or bring in any projects in Penguicon in the next week or so. I need to check with the Penguicon Concon members to figure out how many tickets could be offered. They try to encourage i3 people get more involved in Penguicon so willing to offer more opportunities for us. i will email this information to the group later.<br />
<br />
* Possible Upcoming Activities - James O'Dell<br />
** March 14th, Pi Day<br />
** April 1st, Electronic Music Night @ i3<br />
*** Thinking of having a Friday Night of Electronic Music<br />
*** People can bring their own music or make it!<br />
** April 12th, Yuri's Night<br />
*** What does i3 want to do for Yuri's Night this year?<br />
*** Yuri's Night is a celebration of Manned Space Flight<br />
<br />
* Newbies Helping Out<br />
** New Members Lindsay, James, Matt and Corey have pitched in and are contributing by helping with Friday Nite Tours and becoming Assistant Zone Coordinators for 90 days. Thank you.<br />
<br />
* Building Signage<br />
**Steve Nowicki has a sign maker, who will donate a professionally made sign, of our design, to i 3 Detroit. <br />
**i3Detroit needs to gather the info, and city permits for the install. <br />
**Augie Engelhart has volunteered to help coordinate the process and Jamie B. has offered to consult. <br />
**More help will be needed particularly when the signs need to be installed. <br />
**Here are a couple ideas of how a sign might look.<br />
<br />
[[file:SignageExample1.png|400px|||Full logo from Wanda]]<br />
<br />
[[file:SignageExample2.png|400px|||Square logo from Wordsworth]]<br />
<br />
==Zone updates==<br />
<br />
===Bicycle Shop===<br />
New Tools in bike zone! <br />
<br />
If you need to take apart a bike (bottom bracket, cassette), redo cables, or true your wheel, we have the tools to do so! <br />
<br />
If you have any specific projects but don't know how to do it, please let me know and I will find time to help and set up a class. It is easier to hold a class if I have a bike that needs to be worked on, and I don't have one right now. (examples, shifters, brakes, wheel truing, etc)<br />
<br />
If you like working with bikes and want to set up a class using new tools contact me and I can help set it up.<br />
<br />
arthrarizard@gmail.com<br />
@arthrarizard on slack<br />
<br />
===Classroom===<br />
* Drywall/Sanding to be done this week. Paint is next week. Trim after that. Maybe about 4 more weeks.<br />
<br />
===CNC Zone===<br />
* Due to the weather I was unable to come for the meeting.<br />
* HAAS Ground Fault Update<br />
** The problem has been isolated down to the Y Axis motor.<br />
** The Y Axis servo is a brushed DC style motor.<br />
*** The brushes were removed and compressed air used to try and blow out the graphite dust.<br />
*** The brush removal and blow out did not fix the problem.<br />
** An estimate from a local repair shop is:<br />
*** Two or three hours labor to replace the motor with new.<br />
**** A new motor is $2300 bucks.<br />
**** Labor is $135/hr plus $95/travel.<br />
**** So, worst case cost is around $3,000.<br />
** The current plan is to remove the motor ourselves and use a local shop to rebuild.<br />
*** Best case cost would be a couple hundred bucks.<br />
<br />
===Commons Area===<br />
* n/a<br />
<br />
===Compute Zone===<br />
* Everything is working.<br />
* I will be teaching a class in Flask, a Python web framework, on Saturday 3/19 from 2 pm to 4 pm.<br />
<br />
===Craft Room===<br />
* ZC is listening to meeting, but not present. Audio link isn't good, so please send questions via email/Slack/typing in Wiki page. <br />
* ZC apologizes for lots of absenteeism in last month--medical. No one has commented yet, so please tell ZC if it's been a problem. I haven't perceived this as a reason to either distribute duties or change ZC, but if we need to do that, I'm open to it. <br />
* Thanks to David Henry for specialized cutting mat table! ZC will be adding locking casters ASAP; as soon as that's done, you can roll the cutting mat table anywhere. <br />
** But be warned--the mat on that table is not the good one. The good one isn't out and will require authorization. Anyone can do *anything* on the shitty one, but please don't swap them. See ZC if you want to use the good mat. Don't make me use the rulers like a nun.<br />
<br />
===Electronics Lab===<br />
* '''As far as the zone coordinator is aware''', things have been good, people finding the parts they need, etc.<br />
* '''If that's not the case, zone users, please get in touch with the coordinator'''. Can't do this in a vacuum!<br />
* A lot of crap has been on the benches lately, please completely empty them when leaving. If you're not sure where something goes... get in touch with the ZC!<br />
<br />
===Fab Lab===<br />
* n/a<br />
<br />
===Graveyard===<br />
* n/a<br />
<br />
===Infrastructure===<br />
* pot lock was a big success<br />
* we ran some new power in the machine shop<br />
* the air compressor is muffled a little<br />
* wiring in the new band saw this week<br />
<br />
===Injection Molding===<br />
* Doing various material try outs using different ABS, TPE and TPU materials. ABS material is a common plastic that is hard and bonds well to things. TPE (Thermoplastic Elastomer) and TPU (Thermoplastic Urethane) are rubber materials.<br />
* Will be working on the large machine once the material try outs are done and the next round of mold inserts are designed and sent out for bid by end of this week.<br />
* Had a couple more member inquiries for injection molding parts.<br />
<br />
===Jewelry Zone===<br />
* Leora will be taking a temporary break from jewelry zone co-cordinator in order to deal with health issues. <br />
* Lindsay Cashews has graciously volunteered to assist Tanya with zone coordination. <br />
* There is still an opportunity for someone to step in temporarily as zone co-coordinator.<br />
* It would be helpful if a member(s) could teach a Jewelry class and/or orient people on the Foredom rotary tool, rolling mill, jewelry kiln, buffing equipment and/or the acetylene torch. Please contact jewelry@i3detroit.org<br />
<br />
===Kiln Zone===<br />
* Thanks to all the wonderful people who pitched in at Potlock, the kiln zone is well on it's way to being reorganized.<br />
* Organization should be complete by mid-March. Kilns still need to be adjusted and balanced.<br />
* Corey T. has graciously offered to assist in the kiln zone for the next few months.<br />
* Our new glass kiln is waiting for us at the Evenheat factory in Caseville, MI (about a 1/2 hour North of Flint and a 2.5 hr. drive from Detroit). If anyone plans to be in that area and can pick it up please contact kilnzone@i3Detroit.org<br />
* Seeking a member with ceramics experience to lead up the ceramics portion of Kiln Zone management and programing.<br />
<br />
===Laser Zone===<br />
* New mirrors, lenses and corresponding nozzles are ordered<br />
* Second open shop night was last week. A few people stopped by. Gave one training session. Worked through some examples in Illustrator and Lasercut with a couple others.<br />
<br />
===Machine Shop===<br />
* New vertical band saw.<br />
** Which is awesome-O !!!<br />
<br />
===Media Lab===<br />
* n/a<br />
<br />
===Sky Zone===<br />
* n/a<br />
<br />
===Tool Crib===<br />
* n/a<br />
<br />
===Tree House===<br />
* n/a<br />
<br />
===Vinyl Zone===<br />
* First vinyl class of the year was hosted on 2/23/2016 and Jan made a cool T-shirt :)<br />
* I will need to make bunch of stickers for Penguicon T-shirt design this or next few weeks and will have a vinyl zone open house time at that time. It would be a good time to learn the vinyl cutter and heat press if you not sure how to use them yet. Of course any help with design or making would be appreciated. I will email to the group once I decide the date.<br />
<br />
===Welding Zone===<br />
* Nothing broken<br />
* Full class this weekend.<br />
* Contact Jody (slack preferred) if you want to take a Sunday class.<br />
* Still looking for more instructors, or at least trainers.<br />
<br />
===Wiki===<br />
*29 active users in the past 30 days (same as last month)<br />
*Most Active User: {{Pretty Link|Jamie Burdeski}}<br />
*Most Active User who isn't the [[Wiki Warden]]: {{Pretty Link|Evan Allen}}<br />
*New active members<br />
** {{Pretty Link|Ethan Piliavin}}<br />
** {{Pretty Link|Yajie Wang}}<br />
*Highlights<br />
** [[Security Cameras]] page has been updated lots as progress has been made on the system<br />
** [[Category:Vinyl Shop]] has been updated with new capabilities<br />
** Other things that are buried under the storm of wiki night edits<br />
<br />
*Next wiki workshop: Probably mid-April<br />
<br />
===Wood Shop===<br />
* n/a<br />
<br />
==Space Project Updates==<br />
* n/a<br />
<br />
==SIGs==<br />
<br />
===i3 DetroitSat===<br />
* n/a<br />
<br />
===i3 MotorSports===<br />
* Still coordinating with Jeremy on the #3 Makerfaire tour.<br />
<br />
===HAM===<br />
* March Swaps: None local<br />
** Crossroads Hamfest 03/19/2016<br />
*** Wings Event Center, 3600 Vanrick Drive, Kalamazoo, MI 49001<br />
*** http://www.w8df.com/<br />
<br />
* March Contests:<br />
** March 5-6 2016: International DX– Phone<br />
*** http://www.arrl.org/arrl-dx<br />
<br />
===Letterpress===<br />
* n/a<br />
<br />
===Sewing===<br />
* n/a<br />
<br />
===Scholarship===<br />
* n/a<br />
<br />
= COWBELL =<br />
<br />
==Broom Party==<br />
<br />
==Lost & Found Party==<br />
<br />
<br />
=Meeting Metrics=<br />
<!-- Need to fill out these manually --><br />
* Time completed:<br />
* Funds appropriated:<br />
* Attendees:<br />
<br />
==Action Items==<br />
<!-- Semantic MediaWiki Query to collect all action items created with the Action Item Template --><br />
<!-- Example of Action Item Template: {{Action Item|Jamie|Make example action item}} --><br />
<br />
{{#ask: [[-Has subobject::{{FULLPAGENAME}}]] [[POC::+]]<br />
| ?Task = Action Item<br />
| ?POC = POC<br />
| default = No action items.<br />
| mainlabel = -<br />
| headers = plain<br />
| link = none<br />
}}<br />
<br />
==Proposals==<br />
<!-- Semantic MediaWiki Query to collect all action items created with the Proposal Template --><br />
<!-- Example of Proposal Template: {{Proposal|Jamie|Matt|Change the rules to do something new|5|2|PASS}} --><br />
<br />
{{#ask: [[-Has subobject::{{FULLPAGENAME}}]] [[Mover::+]]<br />
| ?Description=Proposal<br />
| ?Mover=Moved By<br />
| ?Second=Seconded By<br />
| ?Aye=Aye<br />
| ?Nay=Nay<br />
| ?Result=Result<br />
| default = No proposals.<br />
| mainlabel = -<br />
| headers = plain<br />
| link = none<br />
}}<br />
<br />
==Attendance==<br />
<br />
{{Scroll Box<br />
|width=50%<br />
|height=100<br />
|text=<br />
# Charlie Rysenga<br />
# David Henry<br />
#Andrea Cozart-Lundin<br />
<br />
}}</div>JimKhttps://www.i3detroit.org/wi/index.php?title=Minutes:Meeting_Minutes_20160301&diff=13460Minutes:Meeting Minutes 201603012016-03-01T23:24:51Z<p>JimK: /* CNC Zone */</p>
<hr />
<div>[[Category:Meeting Minutes]]<br />
<br />
=Agenda for [[Has Meeting Date::03-01-2016]]=<br />
'''Chair: Charlie Rysenga'''<br />
<br />
<br />
==Introductions==<br />
<br />
====Experienced Members====<br />
* n/a<br />
<br />
====New Members & Guests====<br />
* n/a<br />
<br />
==Show and Tell==<br />
* T-shirt design created with heat press in vinyl zone during class on 2-23. Jan Henry<br />
<br />
==Old Business==<br />
* Training Stimulus - James O'Dell<br />
** Now Active till end of April<br />
** Teach a Public class, get half a month's dues refunded<br />
** Maximum 10 classes per month<br />
** Contract classes@i3detroit.org<br />
<br />
==New Business==<br />
===Proposals===<br />
* n/a<br />
===Announcements===<br />
* Upcoming Activities - James O'Dell<br />
** Dusty Dev Boards - Saturday 3/5<br />
** Introduction to Flask - Python - Saturday 3/19<br />
** Homebrew Website Club - Starting Wednesday 3/23<br />
** Penguicon - April 29th - May 1st<br />
<br />
* Possible Upcoming Activities - James O'Dell<br />
** April 1st, Electronic Music Night @ i3<br />
** April 12th, Yuri's Night<br />
<br />
* Newbies Helping Out<br />
** New Members Lindsay, James, Matt and Corey have pitched in and are contributing by helping with Friday Nite Tours and becoming Assistant Zone Coordinators for 90 days. Thank you.<br />
<br />
* Building Signage<br />
**Steve Nowicki has a sign maker, who will donate a professionally made sign, of our design, to i 3 Detroit. <br />
**i3Detroit needs to gather the info, and city permits for the install. <br />
**Augie Engelhart has volunteered to help coordinate the process and Jamie B. has offered to consult. <br />
**More help will be needed particularly when the signs need to be installed. <br />
**Here are a couple ideas of how a sign might look.<br />
<br />
[[file:SignageExample1.png|400px|||Full logo from Wanda]]<br />
<br />
[[file:SignageExample2.png|400px|||Square logo from Wordsworth]]<br />
<br />
==Zone updates==<br />
<br />
===Bicycle Shop===<br />
New Tools in bike zone! <br />
<br />
If you need to take apart a bike (bottom bracket, cassette), redo cables, or true your wheel, we have the tools to do so! <br />
<br />
If you have any specific projects but don't know how to do it, please let me know and I will find time to help and set up a class. It is easier to hold a class if I have a bike that needs to be worked on, and I don't have one right now. (examples, shifters, brakes, wheel truing, etc)<br />
<br />
If you like working with bikes and want to set up a class using new tools contact me and I can help set it up.<br />
<br />
arthrarizard@gmail.com<br />
@arthrarizard on slack<br />
<br />
===Classroom===<br />
* Drywall/Sanding to be done this week. Paint is next week. Trim after that. Maybe about 4 more weeks.<br />
<br />
===CNC Zone===<br />
* Due to the weather I was unable to come for the meeting.<br />
* HAAS Ground Fault Update<br />
** The problem has been isolated down to the Y Axis motor.<br />
** The Y Axis servo is a brushed DC style motor.<br />
*** The brushes were removed and compressed air used to try and blow out the graphite dust.<br />
*** The brush removal and blow out did not fix the problem.<br />
** An estimate from a local repair shop is:<br />
*** Two or three hours labor to replace the motor with new.<br />
**** A new motor is $2300 bucks.<br />
**** Labor is $135/hr plus $95/travel.<br />
**** So, worst case cost is around $3,000.<br />
** The current plan is to remove the motor ourselves and use a local shop to rebuild.<br />
*** Best case cost would be a couple hundred bucks.<br />
<br />
===Commons Area===<br />
* n/a<br />
<br />
===Compute Zone===<br />
* Everything is working.<br />
* I will be teaching a class in Flask, a Python web framework, on Saturday 3/19 from 2 pm to 4 pm.<br />
<br />
===Craft Room===<br />
* n/a<br />
<br />
===Electronics Lab===<br />
* '''As far as the zone coordinator is aware''', things have been good, people finding the parts they need, etc.<br />
* '''If that's not the case, zone users, please get in touch with the coordinator'''. Can't do this in a vacuum!<br />
* A lot of crap has been on the benches lately, please completely empty them when leaving. If you're not sure where something goes... get in touch with the ZC!<br />
<br />
===Fab Lab===<br />
* n/a<br />
<br />
===Graveyard===<br />
* n/a<br />
<br />
===Infrastructure===<br />
* pot lock was a big success<br />
* we ran some new power in the machine shop<br />
* the air compressor is muffled a little<br />
* wiring in the new band saw this week<br />
<br />
===Injection Molding===<br />
* n/a<br />
<br />
===Jewelry Zone===<br />
* Leora will be taking a temporary break from jewelry zone co-cordinator in order to deal with health issues. <br />
* Lindsay Cashews has graciously volunteered to assist Tanya with zone coordination. <br />
* There is still an opportunity for someone to step in temporarily as zone co-coordinator.<br />
* It would be helpful if a member(s) could teach a Jewelry class and/or orient people on the Foredom rotary tool, rolling mill, jewelry kiln, buffing equipment and/or the acetylene torch. Please contact jewelry@i3detroit.org<br />
<br />
===Kiln Zone===<br />
* Thanks to all the wonderful people who pitched in at Potlock, the kiln zone is well on it's way to being reorganized.<br />
* Organization should be complete by mid-March. Kilns still need to be adjusted and balanced.<br />
* Corey T. has graciously offered to assist in the kiln zone for the next few months.<br />
* Our new glass kiln is waiting for us at the Evenheat factory in Caseville, MI (about a 1/2 hour North of Flint and a 2.5 hr. drive from Detroit). If anyone plans to be in that area and can pick it up please contact kilnzone@i3Detroit.org<br />
* Seeking a member with ceramics experience to lead up the ceramics portion of Kiln Zone management and programing.<br />
<br />
===Laser Zone===<br />
* New mirrors, lenses and corresponding nozzles are ordered<br />
* Second open shop night was last week. A few people stopped by. Gave one training session. Worked through some examples in Illustrator and Lasercut with a couple others.<br />
<br />
===Machine Shop===<br />
* New vertical band saw.<br />
<br />
===Media Lab===<br />
* n/a<br />
<br />
===Sky Zone===<br />
* n/a<br />
<br />
===Tool Crib===<br />
* n/a<br />
<br />
===Tree House===<br />
* n/a<br />
<br />
===Vinyl Zone===<br />
* n/a<br />
<br />
===Welding Zone===<br />
* Nothing broken<br />
* Full class this weekend.<br />
* Contact Jody (slack preferred) if you want to take a Sunday class.<br />
* Still looking for more instructors, or at least trainers.<br />
<br />
===Wiki===<br />
*29 active users in the past 30 days (same as last month)<br />
*Most Active User: {{Pretty Link|Jamie Burdeski}}<br />
*Most Active User who isn't the [[Wiki Warden]]: {{Pretty Link|Evan Allen}}<br />
*New active members<br />
** {{Pretty Link|Ethan Piliavin}}<br />
** {{Pretty Link|Yajie Wang}}<br />
*Highlights<br />
** [[Security Cameras]] page has been updated lots as progress has been made on the system<br />
** [[Category:Vinyl Shop]] has been updated with new capabilities<br />
** Other things that are buried under the storm of wiki night edits<br />
<br />
*Next wiki workshop: Probably mid-April<br />
<br />
===Wood Shop===<br />
* n/a<br />
<br />
==Space Project Updates==<br />
* n/a<br />
<br />
==SIGs==<br />
<br />
===i3 DetroitSat===<br />
* n/a<br />
<br />
===i3 MotorSports===<br />
* Still coordinating with Jeremy on the #3 Makerfaire tour.<br />
<br />
===HAM===<br />
* March Swaps: None local<br />
** Crossroads Hamfest 03/19/2016<br />
*** Wings Event Center, 3600 Vanrick Drive, Kalamazoo, MI 49001<br />
*** http://www.w8df.com/<br />
<br />
* March Contests:<br />
** March 5-6 2016: International DX– Phone<br />
*** http://www.arrl.org/arrl-dx<br />
<br />
===Letterpress===<br />
* n/a<br />
<br />
===Sewing===<br />
* n/a<br />
<br />
===Scholarship===<br />
* n/a<br />
<br />
= COWBELL =<br />
<br />
==Broom Party==<br />
<br />
==Lost & Found Party==<br />
<br />
<br />
=Meeting Metrics=<br />
<!-- Need to fill out these manually --><br />
* Time completed:<br />
* Funds appropriated:<br />
* Attendees:<br />
<br />
==Action Items==<br />
<!-- Semantic MediaWiki Query to collect all action items created with the Action Item Template --><br />
<!-- Example of Action Item Template: {{Action Item|Jamie|Make example action item}} --><br />
<br />
{{#ask: [[-Has subobject::{{FULLPAGENAME}}]] [[POC::+]]<br />
| ?Task = Action Item<br />
| ?POC = POC<br />
| default = No action items.<br />
| mainlabel = -<br />
| headers = plain<br />
| link = none<br />
}}<br />
<br />
==Proposals==<br />
<!-- Semantic MediaWiki Query to collect all action items created with the Proposal Template --><br />
<!-- Example of Proposal Template: {{Proposal|Jamie|Matt|Change the rules to do something new|5|2|PASS}} --><br />
<br />
{{#ask: [[-Has subobject::{{FULLPAGENAME}}]] [[Mover::+]]<br />
| ?Description=Proposal<br />
| ?Mover=Moved By<br />
| ?Second=Seconded By<br />
| ?Aye=Aye<br />
| ?Nay=Nay<br />
| ?Result=Result<br />
| default = No proposals.<br />
| mainlabel = -<br />
| headers = plain<br />
| link = none<br />
}}<br />
<br />
==Attendance==<br />
<br />
{{Scroll Box<br />
|width=50%<br />
|height=100<br />
|text=<br />
# Charlie Rysenga<br />
# David Henry<br />
<br />
}}</div>JimKhttps://www.i3detroit.org/wi/index.php?title=HAAS_FAQ&diff=13437HAAS FAQ2016-02-28T17:27:19Z<p>JimK: /* What are the Pallet Changer locations? */</p>
<hr />
<div><br />
__TOC__<br />
<br />
Main HAAS equipment page: [[Haas_VF-3_CNC_Mill|HAAS VF3]]<br />
<br />
==HAAS VF3 FAQ==<br />
<br />
===How can I get trained on the HAAS?===<br />
* Join the CNC Google Group for announcements about upcoming classes.<br />
** Here is a link for the group: https://groups.google.com/d/forum/i3-detroit-cnc-zone<br />
** There is very little traffic on this group so it's easy to keep an eye on.<br />
** There will be chatter about the class and then an announcement on the group.<br />
* Typically, classes are run two or three times a year that meet weekly.<br />
** Most classes last four to six weeks. It really depends on the background of the students.<br />
<br />
===What can I do to get ready for HAAS training?===<br />
* Learn (at least at a basic level) solid modeling using Fusion 360, AutoCAD Inventor, or SolidWorks. I prefer SolidWorks.<br />
** This is not strictly required to use the HAAS. The old school approach is to hand assemble a program for the HAAS by writing G-codes by hand. Writing G-Codes by hand is really powerful and quick for a lot of mundane tasks. There is also the added benefit of complete control over how a part is cut.<br />
* If using Fusion 360 or Inventor, the latest software install includes a plug-in called HSM which allows tool-paths to be developed and programmed from within the solid molding software. It's also possible to install the HSM plug-in into SolidWorks. Here is a link to a YouTube playlist for learning HSM: [https://www.youtube.com/user/NexGenCAM/playlists YouTube Play List]<br />
** Concerning Fusion 360, this is a "cloud based" program which means, for the most part, you must be connected to the internet to be able to edit your part. Fusion 360 is a stripped down (maybe stripped down to much) version of Inventor which was designed to be really easy to use. However, the cloud based tether is a hassle.<br />
* Learn to read and write simple G-code programs. There are good simulators available. I like NCPlot which has a 30 day free trial period. Here is a link for [http://www.ncplot.com/ncplotv2/ncplotv2.htm NC Plot]. i3 bought a single license that is installed on the PC in the CNC area.<br />
** Learning G-Code programming is required to operate the HAAS. Note, G-codes are trivial to learn so don't fight it.<br />
*** Only a dozen different G-Codes are required to be learned which you can commit to a cheat sheet to be used anytime.<br />
<br />
===What types of files does the CNC support?===<br />
* The HAAS itself only takes G-Code from a generic text file. <br />
* The G-Codes need to be transferred to the HAAS via a serial link. <br />
** An existing cable is already run between the HAAS and the PC workstation. <br />
** Best practice is to thumb drive transfer your G-Code file to the workstation and then transfer it the HAAS.<br />
* The CAM plug-in we suggest you use will generate a G-Code file. This file may be hundreds of thousands of lines line!<br />
<br />
===What are the Pallet Changer locations?===<br />
* The pallet changer was donated with the HAAS and is awesome to have.<br />
** The pallet changer allows the entire bed of the HAAS to be slide out and exchanged.<br />
** The pallet is 40x20 inches and can carry 1,000 pounds.<br />
* The following locations line up the HAAS table with the pallet changer. Since the pallet changer can hold two pallets there are two possible positions.<br />
** The West location (closest to the operator) is at X-40.00 Y-0.11 using absolute machine coordinates.<br />
** The East location (closest to the back wall) is at X-40.00 Y-19.88 using absolute machine coordinates.<br />
<br />
===What is the procedure to exchange pallets on the HAAS?===<br />
#WARNING #1: If, at any time, the pallet changer is NOT doing what you want, quickly push the ESTOP on the pallet changer. The ESTOP will VERY QUICKLY dump the pneumatic air pressure to deactivate the pallet changer. There are two ESTOP buttons on the pallet changer - make sure you know where they are before operating the pallet changer!<br />
#WARNING #2: Make absolutely sure you know which load / unload location the HAAS is aligned with. As an example, it is VERY EASY to have the HAAS aligned with location #2 and push a pallet off location #1. The pallet will fall inside the machine and is VERY DIFFICULT to lift back into place. You HAVE BEEN WARNED.<br />
#NOTE, inside the HAAS, the pallet rests on a part called a ''receiver''. The receiver locates and locks the pallet into position on the HAAS bed. The receiver operates using pneumatic air pressure which is supplied from the pallet changer.<br />
#*Aligned the HAAS table with the pallet changer where the pallet is to be stored. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Plug the 110Vac electrical cord from the pallet changer into an open outlet.<br />
#*Using the pallet changer's control panel, set the "DOOR OPEN" to "ON" to open the sliding window / door.<br />
#*Next, set "UNCLAMP" to "ON" to use pneumatic air pressure to unlock and raise the pallet in the HAAS.<br />
#**If the pallet does nice raise evenly, use the 4x4 stick to ''nudge'' the pallet to raise.<br />
#*Extend the rails from the pallet changer by setting either "EXT #1" or "EXT #2" to "ON" depending on which location the HAAS is aligned with.<br />
#**Make sure you use the correct "Ext #x" here! This is where it's easy to dump a pallet inside the HAAS by accident!<br />
#*With the rails extended and the pallet raised, push the pallet off the HAAS and onto the pallet changer.<br />
#*Set "EXT #x" to "OFF" (note, nothing will happen yet). Now, set "HOME #x" to "ON" to have the rails retract. While the rails are retracting keep the pallet centered on the rails.<br />
#*Once the rails are retracted, set "HOME #x" to "OFF".<br />
#*Move the HAAS table so it now aligns with the pallet you wish to load. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Set "EXT #x" to "ON" depending on which location the HAAS is aligned with. Again, be very careful which "EXT #x" you select!<br />
#*Slowly push the new pallet onto the receiver inside the HAAS.<br />
#*Once the pallet has been pushed past the end of the pallet changer's extended rails, set "EXT #x" to "OFF" and "HOME #x" to "ON".<br />
#*With the rails retracted, set "HOME #x" to "OFF".<br />
#*Now, inspect the pallet on the receiver inside the HAAS.<br />
#**Using a flashlight, check that the pallet is slid correctly so that the locater pins on the receiver will engage the locater holes in the bottom of the pallet.<br />
#*With the pallet ready to drop onto the receiver locater pins, set "UNCLAMP" to "OFF" and "CLAMP" to "ON".<br />
#**Verify the pallet drops and locks onto the receiver evenly.<br />
#*Set "CLAMP" to "OFF". Also set "DOOR OPEN" to "OFF" and "DOOR CLOSE" to "ON". With the door closed, set "DOOR CLOSE" to "OFF".<br />
#*Finally, scroll through all the menu options and make sure they are set to "OFF".<br />
#*Unplug the electrical cord from the pallet changer.<br />
#*Done<br />
<br />
===How can I transfer my G-Code file to the HAAS?===<br />
#Use TeraTerm (a free open-source serial program) to send / receive your G-Code text file(s).<br />
#*Find the USB-to-Serial converter hanging inside the HAAS rolling tool cabinet.<br />
#*Plug the USB-to-Serial converter onto the end of the grey DB-9 cable.<br />
#**Verify the other end of the cable is plugged into the back of the HAAS on Comm-1. <br />
#*Set TeraTerm to 38,400 baud, 8 bits, no parity. This is the max speed the HAAS can handle.<br />
#*Use TeraTerm's ability to handle XMODEM to either send or receive text files to your computer.<br />
#**Note, the XMODEM protocol will ensure the transfer is error free.<br />
#Setup your G-Code text file.<br />
#*On the HAAS, press "List Prog" to bring up a listing of all programs. Make sure your "O1234" program is not listed on the HAAS or you will overwrite someone's existing program.<br />
#*The G-Code text file's first and last line must be a single '%' character. This is just a requirement of the Fanuc G-Code dialect the HAAS (and most CNC machines) use.<br />
#*The second line of your text file must be in the form of "O1234 (Some Comment)" where "O" in "O1234" is the capital letter 'O' (Not a Zero) followed by a four digit number.<br />
#*The comment, which is the text inside the parenthesis, will appear next to your "O1234" program on the HAAS so pick something informative. <br />
#Transfer the File<br />
#*Using TeraTerm, select the menu option "File > Transfer > XMODEM > Send". Use the TeraTerm pop-up dialog box to select your text file on your PC.<br />
#**TeraTerm will open the file and then, using the XMODEM protocol, wait for the HAAS to respond. <br />
#*On the HAAS, after pressing "List Prog", scroll/page-down to the bottom and get the cursor highlighting the word "All". <br />
#*Press the HAAS button "RS-232 Recv.". The bottom of the HAAS display will show messages indicating percent complete as the transfer takes place.<br />
#**The HAAS message might just be a flash if the program is short. <br />
#Verify the transfer.<br />
#*After the transfer is complete the HAAS places an "*" in front of the new "O1234" program name indicating it is the selected active program. <br />
#*Press "Edit" to open the file on the HAAS for inspection. <br />
<br />
A couple of notes, TeraTerm is already loaded on the [[Design Workstation]] near the HAAS. Using a thumb drive, you can use copy your G-Code file to the [[Design Workstation]] for xfer to the HAAS. The [[Design Workstation]] is also connected to the internet so you can use some internet cloud storage (think Dropbox) instead of a thumb drive.<br />
<br />
===How do I set the offset for my tool lengths?===<br />
#Decide on a tool number. The quickest and easiest way is to find an open slot in the tool changer.<br />
#Press the "MDI" button. With '''NO''' tool loaded in the spindle, enter "T5" (assuming your using tool #5).<br />
#*With "T5" entered on the bottom of the MDI screen, press the button "ATC FWD".<br />
#**The HAAS will perform a tool change to tool #5.<br />
#**Note, if the HAAS was just powered up it will first home the tool changer to T1. Just enter "T5"/"ATC FWD" again and the HAAS will tool change to #5.<br />
#Enter the following couple of line in the MDI window.<br />
#*"G43 H05 (Use tool offsets / Select Tool #5);"<br />
#*"M00 (Stop / Pause);"<br />
#Press the "Home" key to jump the cursor to the top right corner on the MDI screen.<br />
#Press the large green "Cycle Start" button.<br />
#*There might be a slight delay as the coolant nozzle moves to the correct position.<br />
#*After the two line program stops, press the "POSIT" button. Look in the upper right corner for G54 locations.<br />
#Press the "Handle Jog" button to start jogging the machine.<br />
#Load your tool #5 in the spindle at this point.<br />
#Press one of the axis buttons to select jogging on that axis.<br />
#*Press the ".01" button for medium jogging speed.<br />
#Jog your tool so that it is just touching the top of the work surface.<br />
#*Note, there is a piece of brass shim stock that can be inserted between the tool tip and the work surface.<br />
#*The brass shim stock is machined to be 0.0015" thick.<br />
#*As the tool is lowered, wiggle the shim until the tool just sticks and stop the shim from wiggling.<br />
#Press the "Offset" button and move the cursor to tool #5's row.<br />
#*Might have to use a combo of page up/down and cursor keys to get to the right screen and row.<br />
#With the cursor on row #5 and the field under the "Geometry" column highlighted, press the "Tool Ofset Mesur" button.<br />
#*Pressing this button will overwrite the current setting with the current Z axis value.<br />
#Adjust for the 0.0015 shim by typing "-0.0015" and then pressing the "Write" button.<br />
#*The value in the "Geometry" field will adjust down by 0.0015 inches.<br />
#The tool length for #5 is now set.<br />
#*Press the "MDI" button again and then press "Home" and "Cycle Start" again.<br />
#**This set get the machine to reset to the new G54 coordinate values.<br />
#*Press the "POSIT" button and notice the G54 locations are now set to your tool.<br />
#Done.<br />
<br />
===How do I generate G-Code for the CNC?===<br />
There are a couple of different ways.<br />
#Create a text file with the appropriate G & M Codes. <br />
#*There is a program reference guide on the shelves back by the machine. Also see [http://diy.haascnc.com/g-codes-mills G-Codes for Mills] and [http://diy.haascnc.com/sites/default/files/Locked/Manuals/Operator/2014/Mill/English/Mill_Operators_Manual_96-8200_Rev_B_October_2014.pdf Mill Operators Manual].<br />
#Use a wizard to create the g-code for you.<br />
#*There are a couple of g-code generators listed in the useful links on the main page for the [[CNC Shop]].<br />
#Use CAM software to create g-code from a 3D model. <br />
#*MasterCAM is available on the [[Design Workstation]] in the CNC area.<br />
<br />
===What tips would you give in designing a part?===<br />
Design your part with the knowledge that you will need to hold in some fashion while it is being cut. Without proper hold downs it will be very hard to cut you part accurately.<br />
<br />
[[Category:Zones]]</div>JimKhttps://www.i3detroit.org/wi/index.php?title=HAAS_FAQ&diff=13436HAAS FAQ2016-02-28T17:24:32Z<p>JimK: /* How can I get trained on the HAAS? */</p>
<hr />
<div><br />
__TOC__<br />
<br />
Main HAAS equipment page: [[Haas_VF-3_CNC_Mill|HAAS VF3]]<br />
<br />
==HAAS VF3 FAQ==<br />
<br />
===How can I get trained on the HAAS?===<br />
* Join the CNC Google Group for announcements about upcoming classes.<br />
** Here is a link for the group: https://groups.google.com/d/forum/i3-detroit-cnc-zone<br />
** There is very little traffic on this group so it's easy to keep an eye on.<br />
** There will be chatter about the class and then an announcement on the group.<br />
* Typically, classes are run two or three times a year that meet weekly.<br />
** Most classes last four to six weeks. It really depends on the background of the students.<br />
<br />
===What can I do to get ready for HAAS training?===<br />
* Learn (at least at a basic level) solid modeling using Fusion 360, AutoCAD Inventor, or SolidWorks. I prefer SolidWorks.<br />
** This is not strictly required to use the HAAS. The old school approach is to hand assemble a program for the HAAS by writing G-codes by hand. Writing G-Codes by hand is really powerful and quick for a lot of mundane tasks. There is also the added benefit of complete control over how a part is cut.<br />
* If using Fusion 360 or Inventor, the latest software install includes a plug-in called HSM which allows tool-paths to be developed and programmed from within the solid molding software. It's also possible to install the HSM plug-in into SolidWorks. Here is a link to a YouTube playlist for learning HSM: [https://www.youtube.com/user/NexGenCAM/playlists YouTube Play List]<br />
** Concerning Fusion 360, this is a "cloud based" program which means, for the most part, you must be connected to the internet to be able to edit your part. Fusion 360 is a stripped down (maybe stripped down to much) version of Inventor which was designed to be really easy to use. However, the cloud based tether is a hassle.<br />
* Learn to read and write simple G-code programs. There are good simulators available. I like NCPlot which has a 30 day free trial period. Here is a link for [http://www.ncplot.com/ncplotv2/ncplotv2.htm NC Plot]. i3 bought a single license that is installed on the PC in the CNC area.<br />
** Learning G-Code programming is required to operate the HAAS. Note, G-codes are trivial to learn so don't fight it.<br />
*** Only a dozen different G-Codes are required to be learned which you can commit to a cheat sheet to be used anytime.<br />
<br />
===What types of files does the CNC support?===<br />
* The HAAS itself only takes G-Code from a generic text file. <br />
* The G-Codes need to be transferred to the HAAS via a serial link. <br />
** An existing cable is already run between the HAAS and the PC workstation. <br />
** Best practice is to thumb drive transfer your G-Code file to the workstation and then transfer it the HAAS.<br />
* The CAM plug-in we suggest you use will generate a G-Code file. This file may be hundreds of thousands of lines line!<br />
<br />
===What are the Pallet Changer locations?===<br />
#The following locations line up the HAAS table with the pallet changer. Since the pallet changer can hold two pallets there are two possible positions.<br />
#*The West location (closest to the operator) is at X-40.00 Y-0.11 using absolute machine coordinates.<br />
#*The East location (closest to the back wall) is at X-40.00 Y-19.88 using absolute machine coordinates.<br />
<br />
===What is the procedure to exchange pallets on the HAAS?===<br />
#WARNING #1: If, at any time, the pallet changer is NOT doing what you want, quickly push the ESTOP on the pallet changer. The ESTOP will VERY QUICKLY dump the pneumatic air pressure to deactivate the pallet changer. There are two ESTOP buttons on the pallet changer - make sure you know where they are before operating the pallet changer!<br />
#WARNING #2: Make absolutely sure you know which load / unload location the HAAS is aligned with. As an example, it is VERY EASY to have the HAAS aligned with location #2 and push a pallet off location #1. The pallet will fall inside the machine and is VERY DIFFICULT to lift back into place. You HAVE BEEN WARNED.<br />
#NOTE, inside the HAAS, the pallet rests on a part called a ''receiver''. The receiver locates and locks the pallet into position on the HAAS bed. The receiver operates using pneumatic air pressure which is supplied from the pallet changer.<br />
#*Aligned the HAAS table with the pallet changer where the pallet is to be stored. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Plug the 110Vac electrical cord from the pallet changer into an open outlet.<br />
#*Using the pallet changer's control panel, set the "DOOR OPEN" to "ON" to open the sliding window / door.<br />
#*Next, set "UNCLAMP" to "ON" to use pneumatic air pressure to unlock and raise the pallet in the HAAS.<br />
#**If the pallet does nice raise evenly, use the 4x4 stick to ''nudge'' the pallet to raise.<br />
#*Extend the rails from the pallet changer by setting either "EXT #1" or "EXT #2" to "ON" depending on which location the HAAS is aligned with.<br />
#**Make sure you use the correct "Ext #x" here! This is where it's easy to dump a pallet inside the HAAS by accident!<br />
#*With the rails extended and the pallet raised, push the pallet off the HAAS and onto the pallet changer.<br />
#*Set "EXT #x" to "OFF" (note, nothing will happen yet). Now, set "HOME #x" to "ON" to have the rails retract. While the rails are retracting keep the pallet centered on the rails.<br />
#*Once the rails are retracted, set "HOME #x" to "OFF".<br />
#*Move the HAAS table so it now aligns with the pallet you wish to load. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Set "EXT #x" to "ON" depending on which location the HAAS is aligned with. Again, be very careful which "EXT #x" you select!<br />
#*Slowly push the new pallet onto the receiver inside the HAAS.<br />
#*Once the pallet has been pushed past the end of the pallet changer's extended rails, set "EXT #x" to "OFF" and "HOME #x" to "ON".<br />
#*With the rails retracted, set "HOME #x" to "OFF".<br />
#*Now, inspect the pallet on the receiver inside the HAAS.<br />
#**Using a flashlight, check that the pallet is slid correctly so that the locater pins on the receiver will engage the locater holes in the bottom of the pallet.<br />
#*With the pallet ready to drop onto the receiver locater pins, set "UNCLAMP" to "OFF" and "CLAMP" to "ON".<br />
#**Verify the pallet drops and locks onto the receiver evenly.<br />
#*Set "CLAMP" to "OFF". Also set "DOOR OPEN" to "OFF" and "DOOR CLOSE" to "ON". With the door closed, set "DOOR CLOSE" to "OFF".<br />
#*Finally, scroll through all the menu options and make sure they are set to "OFF".<br />
#*Unplug the electrical cord from the pallet changer.<br />
#*Done<br />
<br />
===How can I transfer my G-Code file to the HAAS?===<br />
#Use TeraTerm (a free open-source serial program) to send / receive your G-Code text file(s).<br />
#*Find the USB-to-Serial converter hanging inside the HAAS rolling tool cabinet.<br />
#*Plug the USB-to-Serial converter onto the end of the grey DB-9 cable.<br />
#**Verify the other end of the cable is plugged into the back of the HAAS on Comm-1. <br />
#*Set TeraTerm to 38,400 baud, 8 bits, no parity. This is the max speed the HAAS can handle.<br />
#*Use TeraTerm's ability to handle XMODEM to either send or receive text files to your computer.<br />
#**Note, the XMODEM protocol will ensure the transfer is error free.<br />
#Setup your G-Code text file.<br />
#*On the HAAS, press "List Prog" to bring up a listing of all programs. Make sure your "O1234" program is not listed on the HAAS or you will overwrite someone's existing program.<br />
#*The G-Code text file's first and last line must be a single '%' character. This is just a requirement of the Fanuc G-Code dialect the HAAS (and most CNC machines) use.<br />
#*The second line of your text file must be in the form of "O1234 (Some Comment)" where "O" in "O1234" is the capital letter 'O' (Not a Zero) followed by a four digit number.<br />
#*The comment, which is the text inside the parenthesis, will appear next to your "O1234" program on the HAAS so pick something informative. <br />
#Transfer the File<br />
#*Using TeraTerm, select the menu option "File > Transfer > XMODEM > Send". Use the TeraTerm pop-up dialog box to select your text file on your PC.<br />
#**TeraTerm will open the file and then, using the XMODEM protocol, wait for the HAAS to respond. <br />
#*On the HAAS, after pressing "List Prog", scroll/page-down to the bottom and get the cursor highlighting the word "All". <br />
#*Press the HAAS button "RS-232 Recv.". The bottom of the HAAS display will show messages indicating percent complete as the transfer takes place.<br />
#**The HAAS message might just be a flash if the program is short. <br />
#Verify the transfer.<br />
#*After the transfer is complete the HAAS places an "*" in front of the new "O1234" program name indicating it is the selected active program. <br />
#*Press "Edit" to open the file on the HAAS for inspection. <br />
<br />
A couple of notes, TeraTerm is already loaded on the [[Design Workstation]] near the HAAS. Using a thumb drive, you can use copy your G-Code file to the [[Design Workstation]] for xfer to the HAAS. The [[Design Workstation]] is also connected to the internet so you can use some internet cloud storage (think Dropbox) instead of a thumb drive.<br />
<br />
===How do I set the offset for my tool lengths?===<br />
#Decide on a tool number. The quickest and easiest way is to find an open slot in the tool changer.<br />
#Press the "MDI" button. With '''NO''' tool loaded in the spindle, enter "T5" (assuming your using tool #5).<br />
#*With "T5" entered on the bottom of the MDI screen, press the button "ATC FWD".<br />
#**The HAAS will perform a tool change to tool #5.<br />
#**Note, if the HAAS was just powered up it will first home the tool changer to T1. Just enter "T5"/"ATC FWD" again and the HAAS will tool change to #5.<br />
#Enter the following couple of line in the MDI window.<br />
#*"G43 H05 (Use tool offsets / Select Tool #5);"<br />
#*"M00 (Stop / Pause);"<br />
#Press the "Home" key to jump the cursor to the top right corner on the MDI screen.<br />
#Press the large green "Cycle Start" button.<br />
#*There might be a slight delay as the coolant nozzle moves to the correct position.<br />
#*After the two line program stops, press the "POSIT" button. Look in the upper right corner for G54 locations.<br />
#Press the "Handle Jog" button to start jogging the machine.<br />
#Load your tool #5 in the spindle at this point.<br />
#Press one of the axis buttons to select jogging on that axis.<br />
#*Press the ".01" button for medium jogging speed.<br />
#Jog your tool so that it is just touching the top of the work surface.<br />
#*Note, there is a piece of brass shim stock that can be inserted between the tool tip and the work surface.<br />
#*The brass shim stock is machined to be 0.0015" thick.<br />
#*As the tool is lowered, wiggle the shim until the tool just sticks and stop the shim from wiggling.<br />
#Press the "Offset" button and move the cursor to tool #5's row.<br />
#*Might have to use a combo of page up/down and cursor keys to get to the right screen and row.<br />
#With the cursor on row #5 and the field under the "Geometry" column highlighted, press the "Tool Ofset Mesur" button.<br />
#*Pressing this button will overwrite the current setting with the current Z axis value.<br />
#Adjust for the 0.0015 shim by typing "-0.0015" and then pressing the "Write" button.<br />
#*The value in the "Geometry" field will adjust down by 0.0015 inches.<br />
#The tool length for #5 is now set.<br />
#*Press the "MDI" button again and then press "Home" and "Cycle Start" again.<br />
#**This set get the machine to reset to the new G54 coordinate values.<br />
#*Press the "POSIT" button and notice the G54 locations are now set to your tool.<br />
#Done.<br />
<br />
===How do I generate G-Code for the CNC?===<br />
There are a couple of different ways.<br />
#Create a text file with the appropriate G & M Codes. <br />
#*There is a program reference guide on the shelves back by the machine. Also see [http://diy.haascnc.com/g-codes-mills G-Codes for Mills] and [http://diy.haascnc.com/sites/default/files/Locked/Manuals/Operator/2014/Mill/English/Mill_Operators_Manual_96-8200_Rev_B_October_2014.pdf Mill Operators Manual].<br />
#Use a wizard to create the g-code for you.<br />
#*There are a couple of g-code generators listed in the useful links on the main page for the [[CNC Shop]].<br />
#Use CAM software to create g-code from a 3D model. <br />
#*MasterCAM is available on the [[Design Workstation]] in the CNC area.<br />
<br />
===What tips would you give in designing a part?===<br />
Design your part with the knowledge that you will need to hold in some fashion while it is being cut. Without proper hold downs it will be very hard to cut you part accurately.<br />
<br />
[[Category:Zones]]</div>JimKhttps://www.i3detroit.org/wi/index.php?title=HAAS_FAQ&diff=13435HAAS FAQ2016-02-28T17:16:59Z<p>JimK: /* What types of files does the CNC support? */</p>
<hr />
<div><br />
__TOC__<br />
<br />
Main HAAS equipment page: [[Haas_VF-3_CNC_Mill|HAAS VF3]]<br />
<br />
==HAAS VF3 FAQ==<br />
<br />
===How can I get trained on the HAAS?===<br />
Send an email to the CNC Zone warden. Typically, classes are run in batches that meet weekly which last three to four months. Once a group of students finishes a call is sent out for a new batch to begin.<br />
<br />
===What can I do to get ready for HAAS training?===<br />
* Learn (at least at a basic level) solid modeling using Fusion 360, AutoCAD Inventor, or SolidWorks. I prefer SolidWorks.<br />
** This is not strictly required to use the HAAS. The old school approach is to hand assemble a program for the HAAS by writing G-codes by hand. Writing G-Codes by hand is really powerful and quick for a lot of mundane tasks. There is also the added benefit of complete control over how a part is cut.<br />
* If using Fusion 360 or Inventor, the latest software install includes a plug-in called HSM which allows tool-paths to be developed and programmed from within the solid molding software. It's also possible to install the HSM plug-in into SolidWorks. Here is a link to a YouTube playlist for learning HSM: [https://www.youtube.com/user/NexGenCAM/playlists YouTube Play List]<br />
** Concerning Fusion 360, this is a "cloud based" program which means, for the most part, you must be connected to the internet to be able to edit your part. Fusion 360 is a stripped down (maybe stripped down to much) version of Inventor which was designed to be really easy to use. However, the cloud based tether is a hassle.<br />
* Learn to read and write simple G-code programs. There are good simulators available. I like NCPlot which has a 30 day free trial period. Here is a link for [http://www.ncplot.com/ncplotv2/ncplotv2.htm NC Plot]. i3 bought a single license that is installed on the PC in the CNC area.<br />
** Learning G-Code programming is required to operate the HAAS. Note, G-codes are trivial to learn so don't fight it.<br />
*** Only a dozen different G-Codes are required to be learned which you can commit to a cheat sheet to be used anytime.<br />
<br />
===What types of files does the CNC support?===<br />
* The HAAS itself only takes G-Code from a generic text file. <br />
* The G-Codes need to be transferred to the HAAS via a serial link. <br />
** An existing cable is already run between the HAAS and the PC workstation. <br />
** Best practice is to thumb drive transfer your G-Code file to the workstation and then transfer it the HAAS.<br />
* The CAM plug-in we suggest you use will generate a G-Code file. This file may be hundreds of thousands of lines line!<br />
<br />
===What are the Pallet Changer locations?===<br />
#The following locations line up the HAAS table with the pallet changer. Since the pallet changer can hold two pallets there are two possible positions.<br />
#*The West location (closest to the operator) is at X-40.00 Y-0.11 using absolute machine coordinates.<br />
#*The East location (closest to the back wall) is at X-40.00 Y-19.88 using absolute machine coordinates.<br />
<br />
===What is the procedure to exchange pallets on the HAAS?===<br />
#WARNING #1: If, at any time, the pallet changer is NOT doing what you want, quickly push the ESTOP on the pallet changer. The ESTOP will VERY QUICKLY dump the pneumatic air pressure to deactivate the pallet changer. There are two ESTOP buttons on the pallet changer - make sure you know where they are before operating the pallet changer!<br />
#WARNING #2: Make absolutely sure you know which load / unload location the HAAS is aligned with. As an example, it is VERY EASY to have the HAAS aligned with location #2 and push a pallet off location #1. The pallet will fall inside the machine and is VERY DIFFICULT to lift back into place. You HAVE BEEN WARNED.<br />
#NOTE, inside the HAAS, the pallet rests on a part called a ''receiver''. The receiver locates and locks the pallet into position on the HAAS bed. The receiver operates using pneumatic air pressure which is supplied from the pallet changer.<br />
#*Aligned the HAAS table with the pallet changer where the pallet is to be stored. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Plug the 110Vac electrical cord from the pallet changer into an open outlet.<br />
#*Using the pallet changer's control panel, set the "DOOR OPEN" to "ON" to open the sliding window / door.<br />
#*Next, set "UNCLAMP" to "ON" to use pneumatic air pressure to unlock and raise the pallet in the HAAS.<br />
#**If the pallet does nice raise evenly, use the 4x4 stick to ''nudge'' the pallet to raise.<br />
#*Extend the rails from the pallet changer by setting either "EXT #1" or "EXT #2" to "ON" depending on which location the HAAS is aligned with.<br />
#**Make sure you use the correct "Ext #x" here! This is where it's easy to dump a pallet inside the HAAS by accident!<br />
#*With the rails extended and the pallet raised, push the pallet off the HAAS and onto the pallet changer.<br />
#*Set "EXT #x" to "OFF" (note, nothing will happen yet). Now, set "HOME #x" to "ON" to have the rails retract. While the rails are retracting keep the pallet centered on the rails.<br />
#*Once the rails are retracted, set "HOME #x" to "OFF".<br />
#*Move the HAAS table so it now aligns with the pallet you wish to load. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Set "EXT #x" to "ON" depending on which location the HAAS is aligned with. Again, be very careful which "EXT #x" you select!<br />
#*Slowly push the new pallet onto the receiver inside the HAAS.<br />
#*Once the pallet has been pushed past the end of the pallet changer's extended rails, set "EXT #x" to "OFF" and "HOME #x" to "ON".<br />
#*With the rails retracted, set "HOME #x" to "OFF".<br />
#*Now, inspect the pallet on the receiver inside the HAAS.<br />
#**Using a flashlight, check that the pallet is slid correctly so that the locater pins on the receiver will engage the locater holes in the bottom of the pallet.<br />
#*With the pallet ready to drop onto the receiver locater pins, set "UNCLAMP" to "OFF" and "CLAMP" to "ON".<br />
#**Verify the pallet drops and locks onto the receiver evenly.<br />
#*Set "CLAMP" to "OFF". Also set "DOOR OPEN" to "OFF" and "DOOR CLOSE" to "ON". With the door closed, set "DOOR CLOSE" to "OFF".<br />
#*Finally, scroll through all the menu options and make sure they are set to "OFF".<br />
#*Unplug the electrical cord from the pallet changer.<br />
#*Done<br />
<br />
===How can I transfer my G-Code file to the HAAS?===<br />
#Use TeraTerm (a free open-source serial program) to send / receive your G-Code text file(s).<br />
#*Find the USB-to-Serial converter hanging inside the HAAS rolling tool cabinet.<br />
#*Plug the USB-to-Serial converter onto the end of the grey DB-9 cable.<br />
#**Verify the other end of the cable is plugged into the back of the HAAS on Comm-1. <br />
#*Set TeraTerm to 38,400 baud, 8 bits, no parity. This is the max speed the HAAS can handle.<br />
#*Use TeraTerm's ability to handle XMODEM to either send or receive text files to your computer.<br />
#**Note, the XMODEM protocol will ensure the transfer is error free.<br />
#Setup your G-Code text file.<br />
#*On the HAAS, press "List Prog" to bring up a listing of all programs. Make sure your "O1234" program is not listed on the HAAS or you will overwrite someone's existing program.<br />
#*The G-Code text file's first and last line must be a single '%' character. This is just a requirement of the Fanuc G-Code dialect the HAAS (and most CNC machines) use.<br />
#*The second line of your text file must be in the form of "O1234 (Some Comment)" where "O" in "O1234" is the capital letter 'O' (Not a Zero) followed by a four digit number.<br />
#*The comment, which is the text inside the parenthesis, will appear next to your "O1234" program on the HAAS so pick something informative. <br />
#Transfer the File<br />
#*Using TeraTerm, select the menu option "File > Transfer > XMODEM > Send". Use the TeraTerm pop-up dialog box to select your text file on your PC.<br />
#**TeraTerm will open the file and then, using the XMODEM protocol, wait for the HAAS to respond. <br />
#*On the HAAS, after pressing "List Prog", scroll/page-down to the bottom and get the cursor highlighting the word "All". <br />
#*Press the HAAS button "RS-232 Recv.". The bottom of the HAAS display will show messages indicating percent complete as the transfer takes place.<br />
#**The HAAS message might just be a flash if the program is short. <br />
#Verify the transfer.<br />
#*After the transfer is complete the HAAS places an "*" in front of the new "O1234" program name indicating it is the selected active program. <br />
#*Press "Edit" to open the file on the HAAS for inspection. <br />
<br />
A couple of notes, TeraTerm is already loaded on the [[Design Workstation]] near the HAAS. Using a thumb drive, you can use copy your G-Code file to the [[Design Workstation]] for xfer to the HAAS. The [[Design Workstation]] is also connected to the internet so you can use some internet cloud storage (think Dropbox) instead of a thumb drive.<br />
<br />
===How do I set the offset for my tool lengths?===<br />
#Decide on a tool number. The quickest and easiest way is to find an open slot in the tool changer.<br />
#Press the "MDI" button. With '''NO''' tool loaded in the spindle, enter "T5" (assuming your using tool #5).<br />
#*With "T5" entered on the bottom of the MDI screen, press the button "ATC FWD".<br />
#**The HAAS will perform a tool change to tool #5.<br />
#**Note, if the HAAS was just powered up it will first home the tool changer to T1. Just enter "T5"/"ATC FWD" again and the HAAS will tool change to #5.<br />
#Enter the following couple of line in the MDI window.<br />
#*"G43 H05 (Use tool offsets / Select Tool #5);"<br />
#*"M00 (Stop / Pause);"<br />
#Press the "Home" key to jump the cursor to the top right corner on the MDI screen.<br />
#Press the large green "Cycle Start" button.<br />
#*There might be a slight delay as the coolant nozzle moves to the correct position.<br />
#*After the two line program stops, press the "POSIT" button. Look in the upper right corner for G54 locations.<br />
#Press the "Handle Jog" button to start jogging the machine.<br />
#Load your tool #5 in the spindle at this point.<br />
#Press one of the axis buttons to select jogging on that axis.<br />
#*Press the ".01" button for medium jogging speed.<br />
#Jog your tool so that it is just touching the top of the work surface.<br />
#*Note, there is a piece of brass shim stock that can be inserted between the tool tip and the work surface.<br />
#*The brass shim stock is machined to be 0.0015" thick.<br />
#*As the tool is lowered, wiggle the shim until the tool just sticks and stop the shim from wiggling.<br />
#Press the "Offset" button and move the cursor to tool #5's row.<br />
#*Might have to use a combo of page up/down and cursor keys to get to the right screen and row.<br />
#With the cursor on row #5 and the field under the "Geometry" column highlighted, press the "Tool Ofset Mesur" button.<br />
#*Pressing this button will overwrite the current setting with the current Z axis value.<br />
#Adjust for the 0.0015 shim by typing "-0.0015" and then pressing the "Write" button.<br />
#*The value in the "Geometry" field will adjust down by 0.0015 inches.<br />
#The tool length for #5 is now set.<br />
#*Press the "MDI" button again and then press "Home" and "Cycle Start" again.<br />
#**This set get the machine to reset to the new G54 coordinate values.<br />
#*Press the "POSIT" button and notice the G54 locations are now set to your tool.<br />
#Done.<br />
<br />
===How do I generate G-Code for the CNC?===<br />
There are a couple of different ways.<br />
#Create a text file with the appropriate G & M Codes. <br />
#*There is a program reference guide on the shelves back by the machine. Also see [http://diy.haascnc.com/g-codes-mills G-Codes for Mills] and [http://diy.haascnc.com/sites/default/files/Locked/Manuals/Operator/2014/Mill/English/Mill_Operators_Manual_96-8200_Rev_B_October_2014.pdf Mill Operators Manual].<br />
#Use a wizard to create the g-code for you.<br />
#*There are a couple of g-code generators listed in the useful links on the main page for the [[CNC Shop]].<br />
#Use CAM software to create g-code from a 3D model. <br />
#*MasterCAM is available on the [[Design Workstation]] in the CNC area.<br />
<br />
===What tips would you give in designing a part?===<br />
Design your part with the knowledge that you will need to hold in some fashion while it is being cut. Without proper hold downs it will be very hard to cut you part accurately.<br />
<br />
[[Category:Zones]]</div>JimKhttps://www.i3detroit.org/wi/index.php?title=HAAS_FAQ&diff=13434HAAS FAQ2016-02-28T17:12:30Z<p>JimK: /* What can I do to get ready for HAAS training? */</p>
<hr />
<div><br />
__TOC__<br />
<br />
Main HAAS equipment page: [[Haas_VF-3_CNC_Mill|HAAS VF3]]<br />
<br />
==HAAS VF3 FAQ==<br />
<br />
===How can I get trained on the HAAS?===<br />
Send an email to the CNC Zone warden. Typically, classes are run in batches that meet weekly which last three to four months. Once a group of students finishes a call is sent out for a new batch to begin.<br />
<br />
===What can I do to get ready for HAAS training?===<br />
* Learn (at least at a basic level) solid modeling using Fusion 360, AutoCAD Inventor, or SolidWorks. I prefer SolidWorks.<br />
** This is not strictly required to use the HAAS. The old school approach is to hand assemble a program for the HAAS by writing G-codes by hand. Writing G-Codes by hand is really powerful and quick for a lot of mundane tasks. There is also the added benefit of complete control over how a part is cut.<br />
* If using Fusion 360 or Inventor, the latest software install includes a plug-in called HSM which allows tool-paths to be developed and programmed from within the solid molding software. It's also possible to install the HSM plug-in into SolidWorks. Here is a link to a YouTube playlist for learning HSM: [https://www.youtube.com/user/NexGenCAM/playlists YouTube Play List]<br />
** Concerning Fusion 360, this is a "cloud based" program which means, for the most part, you must be connected to the internet to be able to edit your part. Fusion 360 is a stripped down (maybe stripped down to much) version of Inventor which was designed to be really easy to use. However, the cloud based tether is a hassle.<br />
* Learn to read and write simple G-code programs. There are good simulators available. I like NCPlot which has a 30 day free trial period. Here is a link for [http://www.ncplot.com/ncplotv2/ncplotv2.htm NC Plot]. i3 bought a single license that is installed on the PC in the CNC area.<br />
** Learning G-Code programming is required to operate the HAAS. Note, G-codes are trivial to learn so don't fight it.<br />
*** Only a dozen different G-Codes are required to be learned which you can commit to a cheat sheet to be used anytime.<br />
<br />
===What types of files does the CNC support?===<br />
The HAAS itself only takes G-Code from a generic text file. The G-Codes need to be transferred to the HAAS via a serial link. An existing cable is already run between the HAAS and the PC workstation. Best practice is to thumb drive transfer your G-Code file to the workstation and then transfer it the HAAS.<br />
<br />
===What are the Pallet Changer locations?===<br />
#The following locations line up the HAAS table with the pallet changer. Since the pallet changer can hold two pallets there are two possible positions.<br />
#*The West location (closest to the operator) is at X-40.00 Y-0.11 using absolute machine coordinates.<br />
#*The East location (closest to the back wall) is at X-40.00 Y-19.88 using absolute machine coordinates.<br />
<br />
===What is the procedure to exchange pallets on the HAAS?===<br />
#WARNING #1: If, at any time, the pallet changer is NOT doing what you want, quickly push the ESTOP on the pallet changer. The ESTOP will VERY QUICKLY dump the pneumatic air pressure to deactivate the pallet changer. There are two ESTOP buttons on the pallet changer - make sure you know where they are before operating the pallet changer!<br />
#WARNING #2: Make absolutely sure you know which load / unload location the HAAS is aligned with. As an example, it is VERY EASY to have the HAAS aligned with location #2 and push a pallet off location #1. The pallet will fall inside the machine and is VERY DIFFICULT to lift back into place. You HAVE BEEN WARNED.<br />
#NOTE, inside the HAAS, the pallet rests on a part called a ''receiver''. The receiver locates and locks the pallet into position on the HAAS bed. The receiver operates using pneumatic air pressure which is supplied from the pallet changer.<br />
#*Aligned the HAAS table with the pallet changer where the pallet is to be stored. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Plug the 110Vac electrical cord from the pallet changer into an open outlet.<br />
#*Using the pallet changer's control panel, set the "DOOR OPEN" to "ON" to open the sliding window / door.<br />
#*Next, set "UNCLAMP" to "ON" to use pneumatic air pressure to unlock and raise the pallet in the HAAS.<br />
#**If the pallet does nice raise evenly, use the 4x4 stick to ''nudge'' the pallet to raise.<br />
#*Extend the rails from the pallet changer by setting either "EXT #1" or "EXT #2" to "ON" depending on which location the HAAS is aligned with.<br />
#**Make sure you use the correct "Ext #x" here! This is where it's easy to dump a pallet inside the HAAS by accident!<br />
#*With the rails extended and the pallet raised, push the pallet off the HAAS and onto the pallet changer.<br />
#*Set "EXT #x" to "OFF" (note, nothing will happen yet). Now, set "HOME #x" to "ON" to have the rails retract. While the rails are retracting keep the pallet centered on the rails.<br />
#*Once the rails are retracted, set "HOME #x" to "OFF".<br />
#*Move the HAAS table so it now aligns with the pallet you wish to load. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Set "EXT #x" to "ON" depending on which location the HAAS is aligned with. Again, be very careful which "EXT #x" you select!<br />
#*Slowly push the new pallet onto the receiver inside the HAAS.<br />
#*Once the pallet has been pushed past the end of the pallet changer's extended rails, set "EXT #x" to "OFF" and "HOME #x" to "ON".<br />
#*With the rails retracted, set "HOME #x" to "OFF".<br />
#*Now, inspect the pallet on the receiver inside the HAAS.<br />
#**Using a flashlight, check that the pallet is slid correctly so that the locater pins on the receiver will engage the locater holes in the bottom of the pallet.<br />
#*With the pallet ready to drop onto the receiver locater pins, set "UNCLAMP" to "OFF" and "CLAMP" to "ON".<br />
#**Verify the pallet drops and locks onto the receiver evenly.<br />
#*Set "CLAMP" to "OFF". Also set "DOOR OPEN" to "OFF" and "DOOR CLOSE" to "ON". With the door closed, set "DOOR CLOSE" to "OFF".<br />
#*Finally, scroll through all the menu options and make sure they are set to "OFF".<br />
#*Unplug the electrical cord from the pallet changer.<br />
#*Done<br />
<br />
===How can I transfer my G-Code file to the HAAS?===<br />
#Use TeraTerm (a free open-source serial program) to send / receive your G-Code text file(s).<br />
#*Find the USB-to-Serial converter hanging inside the HAAS rolling tool cabinet.<br />
#*Plug the USB-to-Serial converter onto the end of the grey DB-9 cable.<br />
#**Verify the other end of the cable is plugged into the back of the HAAS on Comm-1. <br />
#*Set TeraTerm to 38,400 baud, 8 bits, no parity. This is the max speed the HAAS can handle.<br />
#*Use TeraTerm's ability to handle XMODEM to either send or receive text files to your computer.<br />
#**Note, the XMODEM protocol will ensure the transfer is error free.<br />
#Setup your G-Code text file.<br />
#*On the HAAS, press "List Prog" to bring up a listing of all programs. Make sure your "O1234" program is not listed on the HAAS or you will overwrite someone's existing program.<br />
#*The G-Code text file's first and last line must be a single '%' character. This is just a requirement of the Fanuc G-Code dialect the HAAS (and most CNC machines) use.<br />
#*The second line of your text file must be in the form of "O1234 (Some Comment)" where "O" in "O1234" is the capital letter 'O' (Not a Zero) followed by a four digit number.<br />
#*The comment, which is the text inside the parenthesis, will appear next to your "O1234" program on the HAAS so pick something informative. <br />
#Transfer the File<br />
#*Using TeraTerm, select the menu option "File > Transfer > XMODEM > Send". Use the TeraTerm pop-up dialog box to select your text file on your PC.<br />
#**TeraTerm will open the file and then, using the XMODEM protocol, wait for the HAAS to respond. <br />
#*On the HAAS, after pressing "List Prog", scroll/page-down to the bottom and get the cursor highlighting the word "All". <br />
#*Press the HAAS button "RS-232 Recv.". The bottom of the HAAS display will show messages indicating percent complete as the transfer takes place.<br />
#**The HAAS message might just be a flash if the program is short. <br />
#Verify the transfer.<br />
#*After the transfer is complete the HAAS places an "*" in front of the new "O1234" program name indicating it is the selected active program. <br />
#*Press "Edit" to open the file on the HAAS for inspection. <br />
<br />
A couple of notes, TeraTerm is already loaded on the [[Design Workstation]] near the HAAS. Using a thumb drive, you can use copy your G-Code file to the [[Design Workstation]] for xfer to the HAAS. The [[Design Workstation]] is also connected to the internet so you can use some internet cloud storage (think Dropbox) instead of a thumb drive.<br />
<br />
===How do I set the offset for my tool lengths?===<br />
#Decide on a tool number. The quickest and easiest way is to find an open slot in the tool changer.<br />
#Press the "MDI" button. With '''NO''' tool loaded in the spindle, enter "T5" (assuming your using tool #5).<br />
#*With "T5" entered on the bottom of the MDI screen, press the button "ATC FWD".<br />
#**The HAAS will perform a tool change to tool #5.<br />
#**Note, if the HAAS was just powered up it will first home the tool changer to T1. Just enter "T5"/"ATC FWD" again and the HAAS will tool change to #5.<br />
#Enter the following couple of line in the MDI window.<br />
#*"G43 H05 (Use tool offsets / Select Tool #5);"<br />
#*"M00 (Stop / Pause);"<br />
#Press the "Home" key to jump the cursor to the top right corner on the MDI screen.<br />
#Press the large green "Cycle Start" button.<br />
#*There might be a slight delay as the coolant nozzle moves to the correct position.<br />
#*After the two line program stops, press the "POSIT" button. Look in the upper right corner for G54 locations.<br />
#Press the "Handle Jog" button to start jogging the machine.<br />
#Load your tool #5 in the spindle at this point.<br />
#Press one of the axis buttons to select jogging on that axis.<br />
#*Press the ".01" button for medium jogging speed.<br />
#Jog your tool so that it is just touching the top of the work surface.<br />
#*Note, there is a piece of brass shim stock that can be inserted between the tool tip and the work surface.<br />
#*The brass shim stock is machined to be 0.0015" thick.<br />
#*As the tool is lowered, wiggle the shim until the tool just sticks and stop the shim from wiggling.<br />
#Press the "Offset" button and move the cursor to tool #5's row.<br />
#*Might have to use a combo of page up/down and cursor keys to get to the right screen and row.<br />
#With the cursor on row #5 and the field under the "Geometry" column highlighted, press the "Tool Ofset Mesur" button.<br />
#*Pressing this button will overwrite the current setting with the current Z axis value.<br />
#Adjust for the 0.0015 shim by typing "-0.0015" and then pressing the "Write" button.<br />
#*The value in the "Geometry" field will adjust down by 0.0015 inches.<br />
#The tool length for #5 is now set.<br />
#*Press the "MDI" button again and then press "Home" and "Cycle Start" again.<br />
#**This set get the machine to reset to the new G54 coordinate values.<br />
#*Press the "POSIT" button and notice the G54 locations are now set to your tool.<br />
#Done.<br />
<br />
===How do I generate G-Code for the CNC?===<br />
There are a couple of different ways.<br />
#Create a text file with the appropriate G & M Codes. <br />
#*There is a program reference guide on the shelves back by the machine. Also see [http://diy.haascnc.com/g-codes-mills G-Codes for Mills] and [http://diy.haascnc.com/sites/default/files/Locked/Manuals/Operator/2014/Mill/English/Mill_Operators_Manual_96-8200_Rev_B_October_2014.pdf Mill Operators Manual].<br />
#Use a wizard to create the g-code for you.<br />
#*There are a couple of g-code generators listed in the useful links on the main page for the [[CNC Shop]].<br />
#Use CAM software to create g-code from a 3D model. <br />
#*MasterCAM is available on the [[Design Workstation]] in the CNC area.<br />
<br />
===What tips would you give in designing a part?===<br />
Design your part with the knowledge that you will need to hold in some fashion while it is being cut. Without proper hold downs it will be very hard to cut you part accurately.<br />
<br />
[[Category:Zones]]</div>JimKhttps://www.i3detroit.org/wi/index.php?title=Minutes:Meeting_Minutes_20160301&diff=13413Minutes:Meeting Minutes 201603012016-02-26T02:07:51Z<p>JimK: /* CNC Zone */</p>
<hr />
<div>[[Category:Meeting Minutes]]<br />
<br />
=Agenda for [[Has Meeting Date::03-01-2016]]=<br />
'''Chair: Charlie Rysenga'''<br />
<br />
<br />
==Introductions==<br />
<br />
====Experienced Members====<br />
* n/a<br />
<br />
====New Members & Guests====<br />
* n/a<br />
<br />
==Show and Tell==<br />
* n/a<br />
<br />
==Old Business==<br />
* n/a<br />
<br />
==New Business==<br />
===Proposals===<br />
* n/a<br />
===Announcements===<br />
* n/a<br />
<br />
==Zone updates==<br />
<br />
===Bicycle Shop===<br />
* n/a<br />
<br />
===Classroom===<br />
* n/a<br />
<br />
===CNC Zone===<br />
* HAAS Ground Fault Update<br />
<br />
===Commons Area===<br />
* n/a<br />
<br />
===Compute Zone===<br />
* n/a<br />
<br />
===Craft Room===<br />
* n/a<br />
<br />
===Electronics Lab===<br />
* n/a<br />
<br />
===Fab Lab===<br />
* n/a<br />
<br />
===Graveyard===<br />
* n/a<br />
<br />
===Infrastructure===<br />
* n/a<br />
<br />
===Injection Molding===<br />
* n/a<br />
<br />
===Jewelry Zone===<br />
* n/a<br />
<br />
===Kiln Zone===<br />
* n/a<br />
<br />
===Laser Zone===<br />
* n/a<br />
<br />
===Machine Shop===<br />
* n/a<br />
<br />
===Media Lab===<br />
* n/a<br />
<br />
===Sky Zone===<br />
* n/a<br />
<br />
===Tool Crib===<br />
* n/a<br />
<br />
===Tree House===<br />
* n/a<br />
<br />
===Vinyl Zone===<br />
* n/a<br />
<br />
===Welding Zone===<br />
* n/a<br />
<br />
===Wiki===<br />
* n/a<br />
<br />
===Wood Shop===<br />
* n/a<br />
<br />
==Space Project Updates==<br />
* n/a<br />
<br />
==SIGs==<br />
<br />
===i3 DetroitSat===<br />
* n/a<br />
<br />
===i3 MotorSports===<br />
* n/a<br />
<br />
===HAM===<br />
* n/a<br />
<br />
===Letterpress===<br />
* n/a<br />
<br />
===Sewing===<br />
* n/a<br />
<br />
===Scholarship===<br />
* n/a<br />
<br />
= COWBELL =<br />
<br />
==Broom Party==<br />
<br />
==Lost & Found Party==<br />
<br />
<br />
=Meeting Metrics=<br />
<!-- Need to fill out these manually --><br />
* Time completed:<br />
* Funds appropriated:<br />
* Attendees:<br />
<br />
==Action Items==<br />
<!-- Semantic MediaWiki Query to collect all action items created with the Action Item Template --><br />
<!-- Example of Action Item Template: {{Action Item|Jamie|Make example action item}} --><br />
<br />
{{#ask: [[-Has subobject::{{FULLPAGENAME}}]] [[POC::+]]<br />
| ?Task = Action Item<br />
| ?POC = POC<br />
| default = No action items.<br />
| mainlabel = -<br />
| headers = plain<br />
| link = none<br />
}}<br />
<br />
==Proposals==<br />
<!-- Semantic MediaWiki Query to collect all action items created with the Proposal Template --><br />
<!-- Example of Proposal Template: {{Proposal|Jamie|Matt|Change the rules to do something new|5|2|PASS}} --><br />
<br />
{{#ask: [[-Has subobject::{{FULLPAGENAME}}]] [[Mover::+]]<br />
| ?Description=Proposal<br />
| ?Mover=Moved By<br />
| ?Second=Seconded By<br />
| ?Aye=Aye<br />
| ?Nay=Nay<br />
| ?Result=Result<br />
| default = No proposals.<br />
| mainlabel = -<br />
| headers = plain<br />
| link = none<br />
}}<br />
<br />
==Attendance==<br />
<br />
{{Scroll Box<br />
|width=50%<br />
|height=100<br />
|text=<br />
# Charlie Rysenga<br />
# David Henry<br />
<br />
}}</div>JimKhttps://www.i3detroit.org/wi/index.php?title=Minutes:Meeting_Minutes_20150707&diff=11264Minutes:Meeting Minutes 201507072015-07-07T15:31:23Z<p>JimK: /* CNC Zone */</p>
<hr />
<div>[[Category:Meeting Minutes]]<br />
<br />
=Agenda for [[Has Meeting Date::01-30-2001]]=<br />
'''Chair: Charlie Rysenga'''<br />
<br />
==Broom Party==<br />
<br />
==Introductions==<br />
<br />
==Show and Tell==<br />
*3D print ABS polishing<br />
*Childrens Hospital Mural project<br />
<br />
==Old Business==<br />
<br />
== New Business ==<br />
<br />
== Space Project Updates ==<br />
<br />
== Zone updates ==<br />
<br />
===Bike Zone===<br />
<br />
=== Classroom ===<br />
*Structural work out for quotes (Greg) <br />
<br />
===CNC Zone===<br />
<br />
* The 2nd round of CNC classes continues. Current batch of students are about 75% complete. Next class session will start in the fall (after my kids go back to school).<br />
<br />
* Terry Wynn has put a lot of effort into making the CNC class more documented and rigorous. Terry has added a lot of information to the Wiki as well.<br />
<br />
* Brian W. also provided a class session on G-Code programming specific to CNC machining.<br />
<br />
* The CNC Zone has settled on Fusion 360 as the default CAD / CAM package. Fusion 360 has a free version for any student, hobbyists, or new business owner. The software includes a CAM package called HSM that generates 2.5D tool paths - which handles 90% of our needs. Therefore, folks who want to start in the fall class can start early by installing and learning Fusion 360.<br />
<br />
* A new CAD / CAM work station has been donated by Siemens. The new system will be installed in the CNC area over the summer.<br />
<br />
* For new photos of cool stuff, keep an eye on the follow page:<br />
<br />
https://www.i3detroit.org/wiki/CNC_Photo_Gallery<br />
<br />
===Compute Zone===<br />
<br />
===Craft Room===<br />
<br />
===E Lab===<br />
<br />
===Fab Lab===<br />
* [[3D Printer - Rostock MAX|Rostock MAX]]<br />
** Down-ish:<br />
*** Minor issue with the hotend thermocouple<br />
*** Parts ordered, may be fixed by this reading<br />
** {{Pretty Link|Vivian Sanders}} has been making lots of things<br />
*** PETG apparently prints really well<br />
*** NinjaFlex pretty conclusively does not<br />
** New filaments graciously donated by {{Pretty Link|Vivian Sanders}}<br />
*** PETG<br />
*** PLA<br />
* [[PCB Mill|Protomat]]<br />
** Still down<br />
** '''''PLEASE''''' work with {{Pretty Link|Brandon Biller}} on this<br />
** It literally just needs a set of soldering hands<br />
** It could be working tonight<br />
** Like, for reals<br />
** Please stop asking me about the PCB Mill, or sending me links to KickStarter PCB mills and printers, or making mopey faces at me about the broken PCB mill, unless you personally will volunteer to fix the one we have<br />
* Classes<br />
** No classes will be scheduled during July<br />
** Classes are, as always, scheduled based on demand<br />
*** If you want a class, please email me or the listed trainers for a piece of equipment<br />
*** No emails means no demand means no classes<br />
<br />
=== Infrastructure ===<br />
<br />
===Injection Molding===<br />
<br />
===Kiln Zone===<br />
<br />
===Laser Zone===<br />
<br />
===Metal Shop===<br />
<br />
===Sky Zone===<br />
*Things are being hung from the ceiling, but no one has come forward to take advantage of the rigging equipment budget. Remember, that is a thing!<br />
<br />
===Tool Crib===<br />
<br />
===Tree House===<br />
<br />
===Vinyl Zone===<br />
<br />
===Welding Zone===<br />
<br />
=== Wiki ===<br />
<br />
===Wood Shop===<br />
*New Jet 1221 variable speed lathe, Demo after the meeting.<br />
<br />
<br />
= COWBELL =<br />
<br />
== Lost & Found Party ==<br />
<br />
<br />
<br />
=Meeting Metrics=<br />
* Time completed:<br />
* Funds appropriated:<br />
* Attendees:<br />
<br />
==Action Items==<br />
<!-- Semantic MediaWiki Query to collect all action items created with the Action Item Template --><br />
<!-- Example of Action Item Template: {{Action Item|Jamie|Make example action item}} --><br />
<br />
{{#ask: [[-Has subobject::{{FULLPAGENAME}}]] [[POC::+]]<br />
| ?Task = Action Item<br />
| ?POC = POC<br />
| default = no action items yet, Charlie.<br />
| mainlabel = -<br />
| headers = plain<br />
| link = none<br />
}}<br />
<br />
== Proposals ==<br />
<!-- Semantic MediaWiki Query to collect all action items created with the Proposal Template --><br />
<!-- Example of Proposal Template: {{Proposal|Jamie|Matt|Change the rules to do something new|5|2|PASS}} --><br />
<br />
{{#ask: [[-Has subobject::{{FULLPAGENAME}}]] [[Mover::+]]<br />
| ?Description=Proposal<br />
| ?Mover=Moved By<br />
| ?Second=Seconded By<br />
| ?Aye=Aye<br />
| ?Nay=Nay<br />
| ?Result=Result<br />
| default = no proposals yet, Charlie.<br />
| mainlabel = -<br />
| headers = plain<br />
| link = none<br />
}}<br />
<br />
==Attendance==<br />
<br />
{{Scroll Box<br />
|width=50%<br />
|height=100<br />
|text=<br />
# Charlie Rysenga<br />
# Jamie Burdeski<br />
<br />
}}</div>JimKhttps://www.i3detroit.org/wi/index.php?title=HAAS_Training&diff=10824HAAS Training2015-05-27T21:00:11Z<p>JimK: /* Test 1 */</p>
<hr />
<div><br />
<br />
== Certification to Become a HAAS Authorized User ==<br />
The HAAS CNC machine requires a member to become an Authorized User before they can run the equipment. To that end, Jim K, Brian W, Konrad B and Terry W are in the process of developing a set of 5 Certification Steps. Anyone who wishes to become Authorized must pass these tests, in sequence, with a choice of 4A or 4B depending on personal preference. The Certification process is in development at this time, with the first two steps in Beta and likely to be locked down and final by June 15, 2015. After that, the final three steps will be finalized and locked down. <br />
<br />
There has been a lot of interest in getting access to the HAAS and some expressed frustration at the lack of a clear path to get there. The Certification Steps are meant to address that, but please remember that i3 Detroit is an all volunteer organization and every hour that Jim and the group spend finalizing the certs is one they don't have with their own projects or family.<br />
<br />
The current version of the Certifications are posted below even thought not yet final.<br />
<br />
To take a certification test (when finalized), please contact the trainer/tester whose name is associated with that step.<br />
<br />
<br />
== Training ==<br />
<br />
=== Classes ===<br />
Jim K has started a class for up to 8 students that will cover the operation of the HAAS from basics to full operation. This class started on Wednesday, May 20 and will continue each Wed 7-9 PM until completion. If you have missed the first class, you can still attend and catch up. Contact Jim K. or Terry W. for admission.<br />
<br />
<br />
=== Training Materials ===<br />
Also, we will be publishing all the resources associated with learning the material to pass each certification here. We will be added new material as we find it. Please feel free to propose additional material that you think should be added by posting to the CNC ZONE google group. See Jim K. to gain admission to this group.<br />
<br />
<br />
<br />
== Certification Tests ==<br />
<br />
=== Test 1 ===<br />
Turn ON, Clean Up and Put Away. (Beta) Testers: TBD<br />
<br />
Anyone learning to use the Haas has to know which tools, holders, and tooling are the property of i3 (and therefore available to use) and where those tools are so that they can be returned to their proper place for the next person. In addition, for this class you will need to purchase a small toolbox (Put your name on it) and three tools of your own.<br />
<br />
In addition, everyone needs to learn how to clean the Haas correctly and completely. Including testing the coolant fluid and replenishing the coolant. <br />
<br />
Certification: <br />
<br />
* Make a list of the i3 tools, holders and tooling plus where it is located on a spreadsheet. <br />
* Purchase a 1/2 flat end mill, a 1/8 ballnose endmill and a 1/8 flat endmill for your private set, with small plastic toolbox with your name on it.<br />
* Test and replenish the coolant.<br />
* Demonstrate how to clean the machine and surrounding area.<br />
* Turn the Machine OFF correctly.<br />
<br />
<br />
Resources:<br />
<br />
=== Test 2 ===<br />
Before Cutting (Beta) Testers: TBD<br />
<br />
Certification:<br />
<br />
Complete the following without guidance (other than notes). <br />
<br />
* Power Up the Haas to the satisfaction of the Trainer. <br />
* Load two of your private tools and the 3/4 i3 flat mill. <br />
* Calculate speeds and feeds for 3 tool/metal combinations.<br />
* Set the user X and Y.<br />
* Touch off the three tools. Demonstrate lengths are set within two thou.<br />
* Remove tools. <br />
* Clean up, power down and return tools to storage locations. <br />
* Mix five gallons of coolant. Clean chip strainer.<br />
* Refill automatic oilier.<br />
<br />
<br />
Resources:<br />
Coolant concentrate.<br />
<br />
=== Test 3 ===<br />
Stock Prep, Holding and HandCoding G-code. (Alpha) Testers: TBD<br />
<br />
Certification: <br />
<br />
* Pass the G-Code Test.<br />
* Demonstrate locating the center of a circular piece of work.<br />
* Demonstrate locating the back left corner of the vice within one thousandth of an inch.<br />
* Write the G-Code Programs to make the fixtures and the part defined by a print supplied by the Trainer, successfully.<br />
* Transfer it to the machine and make the part to tolerance successfully.<br />
* Demonstrate running your program by air cutting (no tools loaded).<br />
* Demonstrate running your program with a work offset so all tools cut in air above your stock.<br />
* Demonstrate tramming a vice on the bed of the HAAS within two thou.<br />
<br />
'''Sample test:'''<br />
<br />
SEE RIGHT<br />
<br />
[[File:test2d.JPG|200px|thumb|MAKE THIS WITH HANDCODING]] <br />
'''Resources:'''<br />
<br />
=== Test 4A ===<br />
<br />
<br />
2.5D Profiling (Alpha) Testers: TBD<br />
<br />
<br />
- From the raw aluminum stock provided make the 2d plate with 1/4-20 tapped holes specified in the print provided. <br />
<br />
Resources:<br />
<br />
<br />
=== Test 4B ===<br />
<br />
3D Profiling (Alpha) Testers: TBD<br />
<br />
Certification: <br />
<br />
- Using your choice of CAD and CAM packages, make a 1.20" ± .005 Hemisphere from the raw stock provided. <br />
- Use drip transfer. <br />
<br />
Resources:<br />
<br />
<br />
<br />
[[Category:Zones]]</div>JimKhttps://www.i3detroit.org/wi/index.php?title=HAAS_Training&diff=10823HAAS Training2015-05-27T20:57:09Z<p>JimK: /* Test 2 */</p>
<hr />
<div><br />
<br />
== Certification to Become a HAAS Authorized User ==<br />
The HAAS CNC machine requires a member to become an Authorized User before they can run the equipment. To that end, Jim K, Brian W, Konrad B and Terry W are in the process of developing a set of 5 Certification Steps. Anyone who wishes to become Authorized must pass these tests, in sequence, with a choice of 4A or 4B depending on personal preference. The Certification process is in development at this time, with the first two steps in Beta and likely to be locked down and final by June 15, 2015. After that, the final three steps will be finalized and locked down. <br />
<br />
There has been a lot of interest in getting access to the HAAS and some expressed frustration at the lack of a clear path to get there. The Certification Steps are meant to address that, but please remember that i3 Detroit is an all volunteer organization and every hour that Jim and the group spend finalizing the certs is one they don't have with their own projects or family.<br />
<br />
The current version of the Certifications are posted below even thought not yet final.<br />
<br />
To take a certification test (when finalized), please contact the trainer/tester whose name is associated with that step.<br />
<br />
<br />
== Training ==<br />
<br />
=== Classes ===<br />
Jim K has started a class for up to 8 students that will cover the operation of the HAAS from basics to full operation. This class started on Wednesday, May 20 and will continue each Wed 7-9 PM until completion. If you have missed the first class, you can still attend and catch up. Contact Jim K. or Terry W. for admission.<br />
<br />
<br />
=== Training Materials ===<br />
Also, we will be publishing all the resources associated with learning the material to pass each certification here. We will be added new material as we find it. Please feel free to propose additional material that you think should be added by posting to the CNC ZONE google group. See Jim K. to gain admission to this group.<br />
<br />
<br />
<br />
== Certification Tests ==<br />
<br />
=== Test 1 ===<br />
Turn ON, Clean Up and Put Away. (Beta) Testers: TBD<br />
<br />
Anyone learning to use the Haas has to know which tools, holders, and tooling are the property of i3 (and therefore available to use) and where those tools are so that they can be returned to their proper place for the next person. In addition, for this class you will need to purchase a small toolbox (Put your name on it) and three tools of your own.<br />
<br />
In addition, everyone needs to learn how to clean the Haas correctly and completely. Including testing the coolant fluid and replenishing the coolant. <br />
<br />
Certification: <br />
<br />
* Make a list of the i3 tools, holders and tooling plus where it is located on a spreadsheet. <br />
* Purchase a 1/2 flat end mill, a 1/8 ballnose endmill and a 1/8 flat endmill for your private set, with small plastic toolbox with your name on it.<br />
* Test and replenish the coolant.<br />
* Clean the Machine.<br />
* Turn the Machine OFF correctly.<br />
<br />
<br />
Resources:<br />
<br />
<br />
<br />
=== Test 2 ===<br />
Before Cutting (Beta) Testers: TBD<br />
<br />
Certification:<br />
<br />
Complete the following without guidance (other than notes). <br />
<br />
* Power Up the Haas to the satisfaction of the Trainer. <br />
* Load two of your private tools and the 3/4 i3 flat mill. <br />
* Calculate speeds and feeds for 3 tool/metal combinations.<br />
* Set the user X and Y.<br />
* Touch off the three tools. Demonstrate lengths are set within two thou.<br />
* Remove tools. <br />
* Clean up, power down and return tools to storage locations. <br />
* Mix five gallons of coolant. Clean chip strainer.<br />
* Refill automatic oilier.<br />
<br />
<br />
Resources:<br />
Coolant concentrate.<br />
<br />
=== Test 3 ===<br />
Stock Prep, Holding and HandCoding G-code. (Alpha) Testers: TBD<br />
<br />
Certification: <br />
<br />
* Pass the G-Code Test.<br />
* Demonstrate locating the center of a circular piece of work.<br />
* Demonstrate locating the back left corner of the vice within one thousandth of an inch.<br />
* Write the G-Code Programs to make the fixtures and the part defined by a print supplied by the Trainer, successfully.<br />
* Transfer it to the machine and make the part to tolerance successfully.<br />
* Demonstrate running your program by air cutting (no tools loaded).<br />
* Demonstrate running your program with a work offset so all tools cut in air above your stock.<br />
* Demonstrate tramming a vice on the bed of the HAAS within two thou.<br />
<br />
'''Sample test:'''<br />
<br />
SEE RIGHT<br />
<br />
[[File:test2d.JPG|200px|thumb|MAKE THIS WITH HANDCODING]] <br />
'''Resources:'''<br />
<br />
=== Test 4A ===<br />
<br />
<br />
2.5D Profiling (Alpha) Testers: TBD<br />
<br />
<br />
- From the raw aluminum stock provided make the 2d plate with 1/4-20 tapped holes specified in the print provided. <br />
<br />
Resources:<br />
<br />
<br />
=== Test 4B ===<br />
<br />
3D Profiling (Alpha) Testers: TBD<br />
<br />
Certification: <br />
<br />
- Using your choice of CAD and CAM packages, make a 1.20" ± .005 Hemisphere from the raw stock provided. <br />
- Use drip transfer. <br />
<br />
Resources:<br />
<br />
<br />
<br />
[[Category:Zones]]</div>JimKhttps://www.i3detroit.org/wi/index.php?title=HAAS_Training&diff=10822HAAS Training2015-05-27T20:53:39Z<p>JimK: /* Test 3 */</p>
<hr />
<div><br />
<br />
== Certification to Become a HAAS Authorized User ==<br />
The HAAS CNC machine requires a member to become an Authorized User before they can run the equipment. To that end, Jim K, Brian W, Konrad B and Terry W are in the process of developing a set of 5 Certification Steps. Anyone who wishes to become Authorized must pass these tests, in sequence, with a choice of 4A or 4B depending on personal preference. The Certification process is in development at this time, with the first two steps in Beta and likely to be locked down and final by June 15, 2015. After that, the final three steps will be finalized and locked down. <br />
<br />
There has been a lot of interest in getting access to the HAAS and some expressed frustration at the lack of a clear path to get there. The Certification Steps are meant to address that, but please remember that i3 Detroit is an all volunteer organization and every hour that Jim and the group spend finalizing the certs is one they don't have with their own projects or family.<br />
<br />
The current version of the Certifications are posted below even thought not yet final.<br />
<br />
To take a certification test (when finalized), please contact the trainer/tester whose name is associated with that step.<br />
<br />
<br />
== Training ==<br />
<br />
=== Classes ===<br />
Jim K has started a class for up to 8 students that will cover the operation of the HAAS from basics to full operation. This class started on Wednesday, May 20 and will continue each Wed 7-9 PM until completion. If you have missed the first class, you can still attend and catch up. Contact Jim K. or Terry W. for admission.<br />
<br />
<br />
=== Training Materials ===<br />
Also, we will be publishing all the resources associated with learning the material to pass each certification here. We will be added new material as we find it. Please feel free to propose additional material that you think should be added by posting to the CNC ZONE google group. See Jim K. to gain admission to this group.<br />
<br />
<br />
<br />
== Certification Tests ==<br />
<br />
=== Test 1 ===<br />
Turn ON, Clean Up and Put Away. (Beta) Testers: TBD<br />
<br />
Anyone learning to use the Haas has to know which tools, holders, and tooling are the property of i3 (and therefore available to use) and where those tools are so that they can be returned to their proper place for the next person. In addition, for this class you will need to purchase a small toolbox (Put your name on it) and three tools of your own.<br />
<br />
In addition, everyone needs to learn how to clean the Haas correctly and completely. Including testing the coolant fluid and replenishing the coolant. <br />
<br />
Certification: <br />
<br />
* Make a list of the i3 tools, holders and tooling plus where it is located on a spreadsheet. <br />
* Purchase a 1/2 flat end mill, a 1/8 ballnose endmill and a 1/8 flat endmill for your private set, with small plastic toolbox with your name on it.<br />
* Test and replenish the coolant.<br />
* Clean the Machine.<br />
* Turn the Machine OFF correctly.<br />
<br />
<br />
Resources:<br />
<br />
<br />
<br />
=== Test 2 ===<br />
Before Cutting (Beta) Testers: TBD<br />
<br />
Certification:<br />
<br />
Complete the following without guidance (other than notes). <br />
<br />
* Power Up the Haas to the satisfaction of the Trainer. <br />
* Load two of your private tools and the 3/4 i3 flat mill. <br />
* Calculate speeds and feeds for 3 tool/metal combinations.<br />
* Set the user X and Y.<br />
* Touch off the three tools.<br />
* Remove tools. <br />
* Clean up, power down and return tools to storage locations. <br />
<br />
<br />
Resources:<br />
<br />
<br />
<br />
=== Test 3 ===<br />
Stock Prep, Holding and HandCoding G-code. (Alpha) Testers: TBD<br />
<br />
Certification: <br />
<br />
* Pass the G-Code Test.<br />
* Demonstrate locating the center of a circular piece of work.<br />
* Demonstrate locating the back left corner of the vice within one thousandth of an inch.<br />
* Write the G-Code Programs to make the fixtures and the part defined by a print supplied by the Trainer, successfully.<br />
* Transfer it to the machine and make the part to tolerance successfully.<br />
* Demonstrate running your program by air cutting (no tools loaded).<br />
* Demonstrate running your program with a work offset so all tools cut in air above your stock.<br />
* Demonstrate tramming a vice on the bed of the HAAS within two thou.<br />
<br />
'''Sample test:'''<br />
<br />
SEE RIGHT<br />
<br />
[[File:test2d.JPG|200px|thumb|MAKE THIS WITH HANDCODING]] <br />
'''Resources:'''<br />
<br />
=== Test 4A ===<br />
<br />
<br />
2.5D Profiling (Alpha) Testers: TBD<br />
<br />
<br />
- From the raw aluminum stock provided make the 2d plate with 1/4-20 tapped holes specified in the print provided. <br />
<br />
Resources:<br />
<br />
<br />
=== Test 4B ===<br />
<br />
3D Profiling (Alpha) Testers: TBD<br />
<br />
Certification: <br />
<br />
- Using your choice of CAD and CAM packages, make a 1.20" ± .005 Hemisphere from the raw stock provided. <br />
- Use drip transfer. <br />
<br />
Resources:<br />
<br />
<br />
<br />
[[Category:Zones]]</div>JimKhttps://www.i3detroit.org/wi/index.php?title=HAAS_FAQ&diff=10617HAAS FAQ2015-05-08T13:39:45Z<p>JimK: FAQ edits.</p>
<hr />
<div><br />
__TOC__<br />
<br />
Main HAAS equipment page: [[Haas_VF-3_CNC_Mill|HAAS VF3]]<br />
<br />
==HAAS VF3 FAQ==<br />
<br />
===How can I get trained on the HAAS?===<br />
Send an email to the CNC Zone warden. Typically, classes are run in batches that meet weekly which last three to four months. Once a group of students finishes a call is sent out for a new batch to begin.<br />
<br />
===What can I do to get ready for HAAS training?===<br />
* Learn (at least at a basic level) ether AutoCAD Inventor or SolidWorks. I prefer SolidWorks.<br />
** This is not required for the HAAS. The old school approach is to hand assemble a program for the HAAS with G-codes. <br />
* Request a free license of HSMXpress. This is a plugin for either Inventor or SolidWorks. It allows building up tool paths to machine around a part.<br />
* Watch the official HSM YouTube videos. There are about a dozen videos that each last about 10 minutes. So, in a couple hours you'll be a HSM wizard.<br />
* Learn to read and write simple G-code programs. There are good simulators available. I like NCPlot which has a 30 day free trial period. i3 bought a single license that is installed on the PC in the CNC area.<br />
** This is required. To operate the HAAS you must understand G-codes. Note, G-codes are trivial to learn so don't fight it.<br />
<br />
===What types of files does the CNC support?===<br />
The HAAS itself only takes G-Code from a generic text file. The G-Codes need to be transferred to the HAAS via a serial link. An existing cable is already run between the HAAS and the PC workstation. Best practice is to thumb drive transfer your G-Code file to the workstation and then transfer it the HAAS.<br />
<br />
===What are the Pallet Changer locations?===<br />
#The following locations line up the HAAS table with the pallet changer. Since the pallet changer can hold two pallets there are two possible positions.<br />
#*The West location (closest to the operator) is at X-40.00 Y-0.11 using absolute machine coordinates.<br />
#*The East location (closest to the back wall) is at X-40.00 Y-19.88 using absolute machine coordinates.<br />
<br />
===What is the procedure to exchange pallets on the HAAS?===<br />
#WARNING #1: If, at any time, the pallet changer is NOT doing what you want, quickly push the ESTOP on the pallet changer. The ESTOP will VERY QUICKLY dump the pneumatic air pressure to deactivate the pallet changer. There are two ESTOP buttons on the pallet changer - make sure you know where they are before operating the pallet changer!<br />
#WARNING #2: Make absolutely sure you know which load / unload location the HAAS is aligned with. As an example, it is VERY EASY to have the HAAS aligned with location #2 and push a pallet off location #1. The pallet will fall inside the machine and is VERY DIFFICULT to lift back into place. You HAVE BEEN WARNED.<br />
#NOTE, inside the HAAS, the pallet rests on a part called a ''receiver''. The receiver locates and locks the pallet into position on the HAAS bed. The receiver operates using pneumatic air pressure which is supplied from the pallet changer.<br />
#*Aligned the HAAS table with the pallet changer where the pallet is to be stored. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Plug the 110Vac electrical cord from the pallet changer into an open outlet.<br />
#*Using the pallet changer's control panel, set the "DOOR OPEN" to "ON" to open the sliding window / door.<br />
#*Next, set "UNCLAMP" to "ON" to use pneumatic air pressure to unlock and raise the pallet in the HAAS.<br />
#**If the pallet does nice raise evenly, use the 4x4 stick to ''nudge'' the pallet to raise.<br />
#*Extend the rails from the pallet changer by setting either "EXT #1" or "EXT #2" to "ON" depending on which location the HAAS is aligned with.<br />
#**Make sure you use the correct "Ext #x" here! This is where it's easy to dump a pallet inside the HAAS by accident!<br />
#*With the rails extended and the pallet raised, push the pallet off the HAAS and onto the pallet changer.<br />
#*Set "EXT #x" to "OFF" (note, nothing will happen yet). Now, set "HOME #x" to "ON" to have the rails retract. While the rails are retracting keep the pallet centered on the rails.<br />
#*Once the rails are retracted, set "HOME #x" to "OFF".<br />
#*Move the HAAS table so it now aligns with the pallet you wish to load. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Set "EXT #x" to "ON" depending on which location the HAAS is aligned with. Again, be very careful which "EXT #x" you select!<br />
#*Slowly push the new pallet onto the receiver inside the HAAS.<br />
#*Once the pallet has been pushed past the end of the pallet changer's extended rails, set "EXT #x" to "OFF" and "HOME #x" to "ON".<br />
#*With the rails retracted, set "HOME #x" to "OFF".<br />
#*Now, inspect the pallet on the receiver inside the HAAS.<br />
#**Using a flashlight, check that the pallet is slid correctly so that the locater pins on the receiver will engage the locater holes in the bottom of the pallet.<br />
#*With the pallet ready to drop onto the receiver locater pins, set "UNCLAMP" to "OFF" and "CLAMP" to "ON".<br />
#**Verify the pallet drops and locks onto the receiver evenly.<br />
#*Set "CLAMP" to "OFF". Also set "DOOR OPEN" to "OFF" and "DOOR CLOSE" to "ON". With the door closed, set "DOOR CLOSE" to "OFF".<br />
#*Finally, scroll through all the menu options and make sure they are set to "OFF".<br />
#*Unplug the electrical cord from the pallet changer.<br />
#*Done<br />
<br />
===How can I transfer my G-Code file to the HAAS?===<br />
#Use TeraTerm (a free open-source serial program) to send / receive your G-Code text file(s).<br />
#*Find the USB-to-Serial converter hanging inside the HAAS rolling tool cabinet.<br />
#*Plug the USB-to-Serial converter onto the end of the grey DB-9 cable.<br />
#**Verify the other end of the cable is plugged into the back of the HAAS on Comm-1. <br />
#*Set TeraTerm to 38,400 baud, 8 bits, no parity. This is the max speed the HAAS can handle.<br />
#*Use TeraTerm's ability to handle XMODEM to either send or receive text files to your computer.<br />
#**Note, the XMODEM protocol will ensure the transfer is error free.<br />
#Setup your G-Code text file.<br />
#*On the HAAS, press "List Prog" to bring up a listing of all programs. Make sure your "O1234" program is not listed on the HAAS or you will overwrite someone's existing program.<br />
#*The G-Code text file's first and last line must be a single '%' character. This is just a requirement of the Fanuc G-Code dialect the HAAS (and most CNC machines) use.<br />
#*The second line of your text file must be in the form of "O1234 (Some Comment)" where "O" in "O1234" is the capital letter 'O' (Not a Zero) followed by a four digit number.<br />
#*The comment, which is the text inside the parenthesis, will appear next to your "O1234" program on the HAAS so pick something informative. <br />
#Transfer the File<br />
#*Using TeraTerm, select the menu option "File > Transfer > XMODEM > Send". Use the TeraTerm pop-up dialog box to select your text file on your PC.<br />
#**TeraTerm will open the file and then, using the XMODEM protocol, wait for the HAAS to respond. <br />
#*On the HAAS, after pressing "List Prog", scroll/page-down to the bottom and get the cursor highlighting the word "All". <br />
#*Press the HAAS button "RS-232 Recv.". The bottom of the HAAS display will show messages indicating percent complete as the transfer takes place.<br />
#**The HAAS message might just be a flash if the program is short. <br />
#Verify the transfer.<br />
#*After the transfer is complete the HAAS places an "*" in front of the new "O1234" program name indicating it is the selected active program. <br />
#*Press "Edit" to open the file on the HAAS for inspection. <br />
<br />
A couple of notes, TeraTerm is already loaded on the [[Design Workstation]] near the HAAS. Using a thumb drive, you can use copy your G-Code file to the [[Design Workstation]] for xfer to the HAAS. The [[Design Workstation]] is also connected to the internet so you can use some internet cloud storage (think Dropbox) instead of a thumb drive.<br />
<br />
===How do I set the offset for my tool lengths?===<br />
#Decide on a tool number. The quickest and easiest way is to find an open slot in the tool changer.<br />
#Press the "MDI" button. With '''NO''' tool loaded in the spindle, enter "T5" (assuming your using tool #5).<br />
#*With "T5" entered on the bottom of the MDI screen, press the button "ATC FWD".<br />
#**The HAAS will perform a tool change to tool #5.<br />
#**Note, if the HAAS was just powered up it will first home the tool changer to T1. Just enter "T5"/"ATC FWD" again and the HAAS will tool change to #5.<br />
#Enter the following couple of line in the MDI window.<br />
#*"G43 H05 (Use tool offsets / Select Tool #5);"<br />
#*"M00 (Stop / Pause);"<br />
#Press the "Home" key to jump the cursor to the top right corner on the MDI screen.<br />
#Press the large green "Cycle Start" button.<br />
#*There might be a slight delay as the coolant nozzle moves to the correct position.<br />
#*After the two line program stops, press the "POSIT" button. Look in the upper right corner for G54 locations.<br />
#Press the "Handle Jog" button to start jogging the machine.<br />
#Load your tool #5 in the spindle at this point.<br />
#Press one of the axis buttons to select jogging on that axis.<br />
#*Press the ".01" button for medium jogging speed.<br />
#Jog your tool so that it is just touching the top of the work surface.<br />
#*Note, there is a piece of brass shim stock that can be inserted between the tool tip and the work surface.<br />
#*The brass shim stock is machined to be 0.0015" thick.<br />
#*As the tool is lowered, wiggle the shim until the tool just sticks and stop the shim from wiggling.<br />
#Press the "Offset" button and move the cursor to tool #5's row.<br />
#*Might have to use a combo of page up/down and cursor keys to get to the right screen and row.<br />
#With the cursor on row #5 and the field under the "Geometry" column highlighted, press the "Tool Ofset Mesur" button.<br />
#*Pressing this button will overwrite the current setting with the current Z axis value.<br />
#Adjust for the 0.0015 shim by typing "-0.0015" and then pressing the "Write" button.<br />
#*The value in the "Geometry" field will adjust down by 0.0015 inches.<br />
#The tool length for #5 is now set.<br />
#*Press the "MDI" button again and then press "Home" and "Cycle Start" again.<br />
#**This set get the machine to reset to the new G54 coordinate values.<br />
#*Press the "POSIT" button and notice the G54 locations are now set to your tool.<br />
#Done.<br />
<br />
===How do I generate G-Code for the CNC?===<br />
There are a couple of different ways.<br />
#Create a text file with the appropriate G & M Codes. <br />
#*There is a program reference guide on the shelves back by the machine. Also see [http://diy.haascnc.com/g-codes-mills G-Codes for Mills] and [http://diy.haascnc.com/sites/default/files/Locked/Manuals/Operator/2014/Mill/English/Mill_Operators_Manual_96-8200_Rev_B_October_2014.pdf Mill Operators Manual].<br />
#Use a wizard to create the g-code for you.<br />
#*There are a couple of g-code generators listed in the useful links on the main page for the [[CNC Shop]].<br />
#Use CAM software to create g-code from a 3D model. <br />
#*MasterCAM is available on the [[Design Workstation]] in the CNC area.<br />
<br />
===What tips would you give in designing a part?===<br />
Design your part with the knowledge that you will need to hold in some fashion while it is being cut. Without proper hold downs it will be very hard to cut you part accurately.<br />
<br />
[[Category:Zones]]</div>JimKhttps://www.i3detroit.org/wi/index.php?title=HAAS_FAQ&diff=10616HAAS FAQ2015-05-08T13:22:05Z<p>JimK: /* How can I get trained on the HAAS. */ Updated.</p>
<hr />
<div><br />
__TOC__<br />
<br />
Main HAAS equipment page: [[Haas_VF-3_CNC_Mill|HAAS VF3]]<br />
<br />
==HAAS VF3 FAQ==<br />
<br />
===How can I get trained on the HAAS.===<br />
Send an email to the CNC Zone warden. Typically, classes are run in batches that meet weekly which last three to four months. Once a group of students finishes a call is sent out for a new batch to begin.<br />
<br />
===What types of files does the CNC support?===<br />
The CNC itself only takes G-Code from a generic text file. These need to be transferred to the machine via a serial link.<br />
<br />
===What are the Pallet Changer locations?===<br />
#The following locations line up the HAAS table with the pallet changer. Since the pallet changer can hold two pallets there are two possible positions.<br />
#*The West location (closest to the operator) is at X-40.00 Y-0.11 using absolute machine coordinates.<br />
#*The East location (closest to the back wall) is at X-40.00 Y-19.88 using absolute machine coordinates.<br />
<br />
===What is the procedure to exchange pallets on the HAAS?===<br />
#WARNING #1: If, at any time, the pallet changer is NOT doing what you want, quickly push the ESTOP on the pallet changer. The ESTOP will VERY QUICKLY dump the pneumatic air pressure to deactivate the pallet changer. There are two ESTOP buttons on the pallet changer - make sure you know where they are before operating the pallet changer!<br />
#WARNING #2: Make absolutely sure you know which load / unload location the HAAS is aligned with. As an example, it is VERY EASY to have the HAAS aligned with location #2 and push a pallet off location #1. The pallet will fall inside the machine and is VERY DIFFICULT to lift back into place. You HAVE BEEN WARNED.<br />
#NOTE, inside the HAAS, the pallet rests on a part called a ''receiver''. The receiver locates and locks the pallet into position on the HAAS bed. The receiver operates using pneumatic air pressure which is supplied from the pallet changer.<br />
#*Aligned the HAAS table with the pallet changer where the pallet is to be stored. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Plug the 110Vac electrical cord from the pallet changer into an open outlet.<br />
#*Using the pallet changer's control panel, set the "DOOR OPEN" to "ON" to open the sliding window / door.<br />
#*Next, set "UNCLAMP" to "ON" to use pneumatic air pressure to unlock and raise the pallet in the HAAS.<br />
#**If the pallet does nice raise evenly, use the 4x4 stick to ''nudge'' the pallet to raise.<br />
#*Extend the rails from the pallet changer by setting either "EXT #1" or "EXT #2" to "ON" depending on which location the HAAS is aligned with.<br />
#**Make sure you use the correct "Ext #x" here! This is where it's easy to dump a pallet inside the HAAS by accident!<br />
#*With the rails extended and the pallet raised, push the pallet off the HAAS and onto the pallet changer.<br />
#*Set "EXT #x" to "OFF" (note, nothing will happen yet). Now, set "HOME #x" to "ON" to have the rails retract. While the rails are retracting keep the pallet centered on the rails.<br />
#*Once the rails are retracted, set "HOME #x" to "OFF".<br />
#*Move the HAAS table so it now aligns with the pallet you wish to load. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Set "EXT #x" to "ON" depending on which location the HAAS is aligned with. Again, be very careful which "EXT #x" you select!<br />
#*Slowly push the new pallet onto the receiver inside the HAAS.<br />
#*Once the pallet has been pushed past the end of the pallet changer's extended rails, set "EXT #x" to "OFF" and "HOME #x" to "ON".<br />
#*With the rails retracted, set "HOME #x" to "OFF".<br />
#*Now, inspect the pallet on the receiver inside the HAAS.<br />
#**Using a flashlight, check that the pallet is slid correctly so that the locater pins on the receiver will engage the locater holes in the bottom of the pallet.<br />
#*With the pallet ready to drop onto the receiver locater pins, set "UNCLAMP" to "OFF" and "CLAMP" to "ON".<br />
#**Verify the pallet drops and locks onto the receiver evenly.<br />
#*Set "CLAMP" to "OFF". Also set "DOOR OPEN" to "OFF" and "DOOR CLOSE" to "ON". With the door closed, set "DOOR CLOSE" to "OFF".<br />
#*Finally, scroll through all the menu options and make sure they are set to "OFF".<br />
#*Unplug the electrical cord from the pallet changer.<br />
#*Done<br />
<br />
===How can I transfer my G-Code file to the HAAS?===<br />
#Use TeraTerm (a free open-source serial program) to send / receive your G-Code text file(s).<br />
#*Find the USB-to-Serial converter hanging inside the HAAS rolling tool cabinet.<br />
#*Plug the USB-to-Serial converter onto the end of the grey DB-9 cable.<br />
#**Verify the other end of the cable is plugged into the back of the HAAS on Comm-1. <br />
#*Set TeraTerm to 38,400 baud, 8 bits, no parity. This is the max speed the HAAS can handle.<br />
#*Use TeraTerm's ability to handle XMODEM to either send or receive text files to your computer.<br />
#**Note, the XMODEM protocol will ensure the transfer is error free.<br />
#Setup your G-Code text file.<br />
#*On the HAAS, press "List Prog" to bring up a listing of all programs. Make sure your "O1234" program is not listed on the HAAS or you will overwrite someone's existing program.<br />
#*The G-Code text file's first and last line must be a single '%' character. This is just a requirement of the Fanuc G-Code dialect the HAAS (and most CNC machines) use.<br />
#*The second line of your text file must be in the form of "O1234 (Some Comment)" where "O" in "O1234" is the capital letter 'O' (Not a Zero) followed by a four digit number.<br />
#*The comment, which is the text inside the parenthesis, will appear next to your "O1234" program on the HAAS so pick something informative. <br />
#Transfer the File<br />
#*Using TeraTerm, select the menu option "File > Transfer > XMODEM > Send". Use the TeraTerm pop-up dialog box to select your text file on your PC.<br />
#**TeraTerm will open the file and then, using the XMODEM protocol, wait for the HAAS to respond. <br />
#*On the HAAS, after pressing "List Prog", scroll/page-down to the bottom and get the cursor highlighting the word "All". <br />
#*Press the HAAS button "RS-232 Recv.". The bottom of the HAAS display will show messages indicating percent complete as the transfer takes place.<br />
#**The HAAS message might just be a flash if the program is short. <br />
#Verify the transfer.<br />
#*After the transfer is complete the HAAS places an "*" in front of the new "O1234" program name indicating it is the selected active program. <br />
#*Press "Edit" to open the file on the HAAS for inspection. <br />
<br />
A couple of notes, TeraTerm is already loaded on the [[Design Workstation]] near the HAAS. Using a thumb drive, you can use copy your G-Code file to the [[Design Workstation]] for xfer to the HAAS. The [[Design Workstation]] is also connected to the internet so you can use some internet cloud storage (think Dropbox) instead of a thumb drive.<br />
<br />
===How do I set the offset for my tool lengths?===<br />
#Decide on a tool number. The quickest and easiest way is to find an open slot in the tool changer.<br />
#Press the "MDI" button. With '''NO''' tool loaded in the spindle, enter "T5" (assuming your using tool #5).<br />
#*With "T5" entered on the bottom of the MDI screen, press the button "ATC FWD".<br />
#**The HAAS will perform a tool change to tool #5.<br />
#**Note, if the HAAS was just powered up it will first home the tool changer to T1. Just enter "T5"/"ATC FWD" again and the HAAS will tool change to #5.<br />
#Enter the following couple of line in the MDI window.<br />
#*"G43 H05 (Use tool offsets / Select Tool #5);"<br />
#*"M00 (Stop / Pause);"<br />
#Press the "Home" key to jump the cursor to the top right corner on the MDI screen.<br />
#Press the large green "Cycle Start" button.<br />
#*There might be a slight delay as the coolant nozzle moves to the correct position.<br />
#*After the two line program stops, press the "POSIT" button. Look in the upper right corner for G54 locations.<br />
#Press the "Handle Jog" button to start jogging the machine.<br />
#Load your tool #5 in the spindle at this point.<br />
#Press one of the axis buttons to select jogging on that axis.<br />
#*Press the ".01" button for medium jogging speed.<br />
#Jog your tool so that it is just touching the top of the work surface.<br />
#*Note, there is a piece of brass shim stock that can be inserted between the tool tip and the work surface.<br />
#*The brass shim stock is machined to be 0.0015" thick.<br />
#*As the tool is lowered, wiggle the shim until the tool just sticks and stop the shim from wiggling.<br />
#Press the "Offset" button and move the cursor to tool #5's row.<br />
#*Might have to use a combo of page up/down and cursor keys to get to the right screen and row.<br />
#With the cursor on row #5 and the field under the "Geometry" column highlighted, press the "Tool Ofset Mesur" button.<br />
#*Pressing this button will overwrite the current setting with the current Z axis value.<br />
#Adjust for the 0.0015 shim by typing "-0.0015" and then pressing the "Write" button.<br />
#*The value in the "Geometry" field will adjust down by 0.0015 inches.<br />
#The tool length for #5 is now set.<br />
#*Press the "MDI" button again and then press "Home" and "Cycle Start" again.<br />
#**This set get the machine to reset to the new G54 coordinate values.<br />
#*Press the "POSIT" button and notice the G54 locations are now set to your tool.<br />
#Done.<br />
<br />
===How do I generate G-Code for the CNC?===<br />
There are a couple of different ways.<br />
#Create a text file with the appropriate G & M Codes. <br />
#*There is a program reference guide on the shelves back by the machine. Also see [http://diy.haascnc.com/g-codes-mills G-Codes for Mills] and [http://diy.haascnc.com/sites/default/files/Locked/Manuals/Operator/2014/Mill/English/Mill_Operators_Manual_96-8200_Rev_B_October_2014.pdf Mill Operators Manual].<br />
#Use a wizard to create the g-code for you.<br />
#*There are a couple of g-code generators listed in the useful links on the main page for the [[CNC Shop]].<br />
#Use CAM software to create g-code from a 3D model. <br />
#*MasterCAM is available on the [[Design Workstation]] in the CNC area.<br />
<br />
===What tips would you give in designing a part?===<br />
Design your part with the knowledge that you will need to hold in some fashion while it is being cut. Without proper hold downs it will be very hard to cut you part accurately.<br />
<br />
[[Category:Zones]]</div>JimKhttps://www.i3detroit.org/wi/index.php?title=HAAS_FAQ&diff=10615HAAS FAQ2015-05-08T13:18:03Z<p>JimK: Added link back to main page.</p>
<hr />
<div><br />
__TOC__<br />
<br />
Main HAAS equipment page: [[Haas_VF-3_CNC_Mill|HAAS VF3]]<br />
<br />
==HAAS VF3 FAQ==<br />
<br />
===How can I get trained on the HAAS.===<br />
This is a work in process.<br />
<br />
===What types of files does the CNC support?===<br />
The CNC itself only takes G-Code from a generic text file. These need to be transferred to the machine via a serial link.<br />
<br />
===What are the Pallet Changer locations?===<br />
#The following locations line up the HAAS table with the pallet changer. Since the pallet changer can hold two pallets there are two possible positions.<br />
#*The West location (closest to the operator) is at X-40.00 Y-0.11 using absolute machine coordinates.<br />
#*The East location (closest to the back wall) is at X-40.00 Y-19.88 using absolute machine coordinates.<br />
<br />
===What is the procedure to exchange pallets on the HAAS?===<br />
#WARNING #1: If, at any time, the pallet changer is NOT doing what you want, quickly push the ESTOP on the pallet changer. The ESTOP will VERY QUICKLY dump the pneumatic air pressure to deactivate the pallet changer. There are two ESTOP buttons on the pallet changer - make sure you know where they are before operating the pallet changer!<br />
#WARNING #2: Make absolutely sure you know which load / unload location the HAAS is aligned with. As an example, it is VERY EASY to have the HAAS aligned with location #2 and push a pallet off location #1. The pallet will fall inside the machine and is VERY DIFFICULT to lift back into place. You HAVE BEEN WARNED.<br />
#NOTE, inside the HAAS, the pallet rests on a part called a ''receiver''. The receiver locates and locks the pallet into position on the HAAS bed. The receiver operates using pneumatic air pressure which is supplied from the pallet changer.<br />
#*Aligned the HAAS table with the pallet changer where the pallet is to be stored. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Plug the 110Vac electrical cord from the pallet changer into an open outlet.<br />
#*Using the pallet changer's control panel, set the "DOOR OPEN" to "ON" to open the sliding window / door.<br />
#*Next, set "UNCLAMP" to "ON" to use pneumatic air pressure to unlock and raise the pallet in the HAAS.<br />
#**If the pallet does nice raise evenly, use the 4x4 stick to ''nudge'' the pallet to raise.<br />
#*Extend the rails from the pallet changer by setting either "EXT #1" or "EXT #2" to "ON" depending on which location the HAAS is aligned with.<br />
#**Make sure you use the correct "Ext #x" here! This is where it's easy to dump a pallet inside the HAAS by accident!<br />
#*With the rails extended and the pallet raised, push the pallet off the HAAS and onto the pallet changer.<br />
#*Set "EXT #x" to "OFF" (note, nothing will happen yet). Now, set "HOME #x" to "ON" to have the rails retract. While the rails are retracting keep the pallet centered on the rails.<br />
#*Once the rails are retracted, set "HOME #x" to "OFF".<br />
#*Move the HAAS table so it now aligns with the pallet you wish to load. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Set "EXT #x" to "ON" depending on which location the HAAS is aligned with. Again, be very careful which "EXT #x" you select!<br />
#*Slowly push the new pallet onto the receiver inside the HAAS.<br />
#*Once the pallet has been pushed past the end of the pallet changer's extended rails, set "EXT #x" to "OFF" and "HOME #x" to "ON".<br />
#*With the rails retracted, set "HOME #x" to "OFF".<br />
#*Now, inspect the pallet on the receiver inside the HAAS.<br />
#**Using a flashlight, check that the pallet is slid correctly so that the locater pins on the receiver will engage the locater holes in the bottom of the pallet.<br />
#*With the pallet ready to drop onto the receiver locater pins, set "UNCLAMP" to "OFF" and "CLAMP" to "ON".<br />
#**Verify the pallet drops and locks onto the receiver evenly.<br />
#*Set "CLAMP" to "OFF". Also set "DOOR OPEN" to "OFF" and "DOOR CLOSE" to "ON". With the door closed, set "DOOR CLOSE" to "OFF".<br />
#*Finally, scroll through all the menu options and make sure they are set to "OFF".<br />
#*Unplug the electrical cord from the pallet changer.<br />
#*Done<br />
<br />
===How can I transfer my G-Code file to the HAAS?===<br />
#Use TeraTerm (a free open-source serial program) to send / receive your G-Code text file(s).<br />
#*Find the USB-to-Serial converter hanging inside the HAAS rolling tool cabinet.<br />
#*Plug the USB-to-Serial converter onto the end of the grey DB-9 cable.<br />
#**Verify the other end of the cable is plugged into the back of the HAAS on Comm-1. <br />
#*Set TeraTerm to 38,400 baud, 8 bits, no parity. This is the max speed the HAAS can handle.<br />
#*Use TeraTerm's ability to handle XMODEM to either send or receive text files to your computer.<br />
#**Note, the XMODEM protocol will ensure the transfer is error free.<br />
#Setup your G-Code text file.<br />
#*On the HAAS, press "List Prog" to bring up a listing of all programs. Make sure your "O1234" program is not listed on the HAAS or you will overwrite someone's existing program.<br />
#*The G-Code text file's first and last line must be a single '%' character. This is just a requirement of the Fanuc G-Code dialect the HAAS (and most CNC machines) use.<br />
#*The second line of your text file must be in the form of "O1234 (Some Comment)" where "O" in "O1234" is the capital letter 'O' (Not a Zero) followed by a four digit number.<br />
#*The comment, which is the text inside the parenthesis, will appear next to your "O1234" program on the HAAS so pick something informative. <br />
#Transfer the File<br />
#*Using TeraTerm, select the menu option "File > Transfer > XMODEM > Send". Use the TeraTerm pop-up dialog box to select your text file on your PC.<br />
#**TeraTerm will open the file and then, using the XMODEM protocol, wait for the HAAS to respond. <br />
#*On the HAAS, after pressing "List Prog", scroll/page-down to the bottom and get the cursor highlighting the word "All". <br />
#*Press the HAAS button "RS-232 Recv.". The bottom of the HAAS display will show messages indicating percent complete as the transfer takes place.<br />
#**The HAAS message might just be a flash if the program is short. <br />
#Verify the transfer.<br />
#*After the transfer is complete the HAAS places an "*" in front of the new "O1234" program name indicating it is the selected active program. <br />
#*Press "Edit" to open the file on the HAAS for inspection. <br />
<br />
A couple of notes, TeraTerm is already loaded on the [[Design Workstation]] near the HAAS. Using a thumb drive, you can use copy your G-Code file to the [[Design Workstation]] for xfer to the HAAS. The [[Design Workstation]] is also connected to the internet so you can use some internet cloud storage (think Dropbox) instead of a thumb drive.<br />
<br />
===How do I set the offset for my tool lengths?===<br />
#Decide on a tool number. The quickest and easiest way is to find an open slot in the tool changer.<br />
#Press the "MDI" button. With '''NO''' tool loaded in the spindle, enter "T5" (assuming your using tool #5).<br />
#*With "T5" entered on the bottom of the MDI screen, press the button "ATC FWD".<br />
#**The HAAS will perform a tool change to tool #5.<br />
#**Note, if the HAAS was just powered up it will first home the tool changer to T1. Just enter "T5"/"ATC FWD" again and the HAAS will tool change to #5.<br />
#Enter the following couple of line in the MDI window.<br />
#*"G43 H05 (Use tool offsets / Select Tool #5);"<br />
#*"M00 (Stop / Pause);"<br />
#Press the "Home" key to jump the cursor to the top right corner on the MDI screen.<br />
#Press the large green "Cycle Start" button.<br />
#*There might be a slight delay as the coolant nozzle moves to the correct position.<br />
#*After the two line program stops, press the "POSIT" button. Look in the upper right corner for G54 locations.<br />
#Press the "Handle Jog" button to start jogging the machine.<br />
#Load your tool #5 in the spindle at this point.<br />
#Press one of the axis buttons to select jogging on that axis.<br />
#*Press the ".01" button for medium jogging speed.<br />
#Jog your tool so that it is just touching the top of the work surface.<br />
#*Note, there is a piece of brass shim stock that can be inserted between the tool tip and the work surface.<br />
#*The brass shim stock is machined to be 0.0015" thick.<br />
#*As the tool is lowered, wiggle the shim until the tool just sticks and stop the shim from wiggling.<br />
#Press the "Offset" button and move the cursor to tool #5's row.<br />
#*Might have to use a combo of page up/down and cursor keys to get to the right screen and row.<br />
#With the cursor on row #5 and the field under the "Geometry" column highlighted, press the "Tool Ofset Mesur" button.<br />
#*Pressing this button will overwrite the current setting with the current Z axis value.<br />
#Adjust for the 0.0015 shim by typing "-0.0015" and then pressing the "Write" button.<br />
#*The value in the "Geometry" field will adjust down by 0.0015 inches.<br />
#The tool length for #5 is now set.<br />
#*Press the "MDI" button again and then press "Home" and "Cycle Start" again.<br />
#**This set get the machine to reset to the new G54 coordinate values.<br />
#*Press the "POSIT" button and notice the G54 locations are now set to your tool.<br />
#Done.<br />
<br />
===How do I generate G-Code for the CNC?===<br />
There are a couple of different ways.<br />
#Create a text file with the appropriate G & M Codes. <br />
#*There is a program reference guide on the shelves back by the machine. Also see [http://diy.haascnc.com/g-codes-mills G-Codes for Mills] and [http://diy.haascnc.com/sites/default/files/Locked/Manuals/Operator/2014/Mill/English/Mill_Operators_Manual_96-8200_Rev_B_October_2014.pdf Mill Operators Manual].<br />
#Use a wizard to create the g-code for you.<br />
#*There are a couple of g-code generators listed in the useful links on the main page for the [[CNC Shop]].<br />
#Use CAM software to create g-code from a 3D model. <br />
#*MasterCAM is available on the [[Design Workstation]] in the CNC area.<br />
<br />
===What tips would you give in designing a part?===<br />
Design your part with the knowledge that you will need to hold in some fashion while it is being cut. Without proper hold downs it will be very hard to cut you part accurately.<br />
<br />
[[Category:Zones]]</div>JimKhttps://www.i3detroit.org/wi/index.php?title=Haas_VF-3_CNC_Mill&diff=10614Haas VF-3 CNC Mill2015-05-08T13:13:36Z<p>JimK: Change zone name from "CNC Shop" to "CNC Zone".</p>
<hr />
<div>{{Equipment<br />
|Name=HAAS VF-3<br />
|Zone=CNC Zone<br />
|LooksLike=i3_HAAS.jpg<br />
|Owner=i3Detroit<br />
|MakeModel=HAAS VF-3<br />
|StorageLocation=In the back corner of the shop - You can't miss it. It is practically the only thing in that corner of the space.<br />
|Authorization Required=No<br />
|Status=Running<br />
|Documentation=[http://diy.haascnc.com/ Haas Automation Resource Center] - Contains G-code manuals, Service Manuals, Repair Manuals, etc.<br />
|OtherReferences=Travels - 40" x 20" x 25"<br />
<br />
Spindle Motor - 15 HP<br />
<br />
Spindle RPM - 7500 RPM<br />
<br />
Tool type - CAT40<br />
<br />
Number of Positions on Tool Changer: 20<br />
<br />
Max. Cutting Feed Rates: 200 IPM<br />
<br />
Rapid Feed Rate: 450 IPM<br />
<br />
Machine Weight<br />
- Mill Approx 12000 Lbs. <br />
- Pallet Changer 4000 Lbs.<br />
|Intro=A vertical CNC machining center with 40" travel.<br />
|Rules=Must be on the list of operators to actually run the machine, but anyone can request a part to be cut.<br />
|Instructions=Users can follow this flowchart on the overall process.<br />
<br />
[[Torq Cut Process Flowchart]]<br />
|MaintenanceInfo=Maintenance is performed by the operators.<br><br />
[[HAAS_Maintenance|HAAS Maintenance Notes Page]]<br />
|FAQs=Here is a link to the FAQ page: [[HAAS_FAQ|HAAS FAQ]]<br />
|ToDos=# A pricing structure needs to be established. This is to cover consumables used in making parts for members.<br />
|Equipment User=<br />
|Equipment Trainer=<br />
}}<br />
== Photo Gallery == <br />
HAAS Photo Gallery of Member Projects done in the CNC Zone: [[CNC_Photo_Gallery|CNC Photo Gallery]]<br />
{|<br />
| [[File:HAAS_Shifter_Plate.jpg|200px|thumb|link=https://www.i3detroit.org/wiki/CNC_Photo_Gallery]]<br />
| [[File:HAAS_Custom_Clamp.jpg|200px|thumb|link=https://www.i3detroit.org/wiki/CNC_Photo_Gallery]]<br />
| [[File:HAAS_Hemingwrite.jpg|200px|thumb|link=https://www.i3detroit.org/wiki/CNC_Photo_Gallery]]<br />
|}<br />
<br />
== Operators ==<br />
{| width="50%" border="2" cellpadding="1" cellspacing="1"<br />
|-<br />
! scope="col" | Operator Name<br />
! scope="col" | Trained By<br />
|-<br />
| Brian Wennberg<br />
| *<br />
|-<br />
| James Kemp<br />
| *<br />
|-<br />
| Patrick George<br />
| JK<br />
|-<br />
| Brian McPherson<br />
| N/A<br />
|-<br />
| Jacob Runyan<br />
| JK, BW<br />
|-<br />
| Terry Wynn<br />
| JK<br />
|-<br />
| Derek Kuschel (in training)<br />
| JK<br />
|-<br />
| Konrad Brown (in training)<br />
| JK<br />
|-<br />
|}<br />
<br />
[[Category:Zones]]</div>JimKhttps://www.i3detroit.org/wi/index.php?title=Haas_VF-3_CNC_Mill&diff=10613Haas VF-3 CNC Mill2015-05-08T13:11:19Z<p>JimK: Move FAQ to a separate page.</p>
<hr />
<div>{{Equipment<br />
|Name=HAAS VF-3<br />
|Zone=CNC Shop<br />
|LooksLike=i3_HAAS.jpg<br />
|Owner=i3Detroit<br />
|MakeModel=HAAS VF-3<br />
|StorageLocation=In the back corner of the shop - You can't miss it. It is practically the only thing in that corner of the space.<br />
|Authorization Required=No<br />
|Status=Running<br />
|Documentation=[http://diy.haascnc.com/ Haas Automation Resource Center] - Contains G-code manuals, Service Manuals, Repair Manuals, etc.<br />
|OtherReferences=Travels - 40" x 20" x 25"<br />
<br />
Spindle Motor - 15 HP<br />
<br />
Spindle RPM - 7500 RPM<br />
<br />
Tool type - CAT40<br />
<br />
Number of Positions on Tool Changer: 20<br />
<br />
Max. Cutting Feed Rates: 200 IPM<br />
<br />
Rapid Feed Rate: 450 IPM<br />
<br />
Machine Weight<br />
- Mill Approx 12000 Lbs. <br />
- Pallet Changer 4000 Lbs.<br />
|Intro=A vertical CNC machining center with 40" travel.<br />
|Rules=Must be on the list of operators to actually run the machine, but anyone can request a part to be cut.<br />
|Instructions=Users can follow this flowchart on the overall process.<br />
<br />
[[Torq Cut Process Flowchart]]<br />
|MaintenanceInfo=Maintenance is performed by the operators.<br><br />
[[HAAS_Maintenance|HAAS Maintenance Notes Page]]<br />
|FAQs=Here is a link to the FAQ page: [[HAAS_FAQ|HAAS FAQ]]<br />
|ToDos=# A pricing structure needs to be established. This is to cover consumables used in making parts for members.<br />
|Equipment User=<br />
|Equipment Trainer=<br />
}}<br />
== Photo Gallery == <br />
HAAS Photo Gallery of Member Projects done in the CNC Zone: [[CNC_Photo_Gallery|CNC Photo Gallery]]<br />
{|<br />
| [[File:HAAS_Shifter_Plate.jpg|200px|thumb|link=https://www.i3detroit.org/wiki/CNC_Photo_Gallery]]<br />
| [[File:HAAS_Custom_Clamp.jpg|200px|thumb|link=https://www.i3detroit.org/wiki/CNC_Photo_Gallery]]<br />
| [[File:HAAS_Hemingwrite.jpg|200px|thumb|link=https://www.i3detroit.org/wiki/CNC_Photo_Gallery]]<br />
|}<br />
<br />
== Operators ==<br />
{| width="50%" border="2" cellpadding="1" cellspacing="1"<br />
|-<br />
! scope="col" | Operator Name<br />
! scope="col" | Trained By<br />
|-<br />
| Brian Wennberg<br />
| *<br />
|-<br />
| James Kemp<br />
| *<br />
|-<br />
| Patrick George<br />
| JK<br />
|-<br />
| Brian McPherson<br />
| N/A<br />
|-<br />
| Jacob Runyan<br />
| JK, BW<br />
|-<br />
| Terry Wynn<br />
| JK<br />
|-<br />
| Derek Kuschel (in training)<br />
| JK<br />
|-<br />
| Konrad Brown (in training)<br />
| JK<br />
|-<br />
|}<br />
<br />
[[Category:Zones]]</div>JimKhttps://www.i3detroit.org/wi/index.php?title=HAAS_FAQ&diff=10612HAAS FAQ2015-05-08T13:05:01Z<p>JimK: New FAQ page for the HAAS.</p>
<hr />
<div><br />
__TOC__<br />
==HAAS VF3 FAQ==<br />
<br />
===How can I get trained on the HAAS.===<br />
This is a work in process.<br />
<br />
===What types of files does the CNC support?===<br />
The CNC itself only takes G-Code from a generic text file. These need to be transferred to the machine via a serial link.<br />
<br />
===What are the Pallet Changer locations?===<br />
#The following locations line up the HAAS table with the pallet changer. Since the pallet changer can hold two pallets there are two possible positions.<br />
#*The West location (closest to the operator) is at X-40.00 Y-0.11 using absolute machine coordinates.<br />
#*The East location (closest to the back wall) is at X-40.00 Y-19.88 using absolute machine coordinates.<br />
<br />
===What is the procedure to exchange pallets on the HAAS?===<br />
#WARNING #1: If, at any time, the pallet changer is NOT doing what you want, quickly push the ESTOP on the pallet changer. The ESTOP will VERY QUICKLY dump the pneumatic air pressure to deactivate the pallet changer. There are two ESTOP buttons on the pallet changer - make sure you know where they are before operating the pallet changer!<br />
#WARNING #2: Make absolutely sure you know which load / unload location the HAAS is aligned with. As an example, it is VERY EASY to have the HAAS aligned with location #2 and push a pallet off location #1. The pallet will fall inside the machine and is VERY DIFFICULT to lift back into place. You HAVE BEEN WARNED.<br />
#NOTE, inside the HAAS, the pallet rests on a part called a ''receiver''. The receiver locates and locks the pallet into position on the HAAS bed. The receiver operates using pneumatic air pressure which is supplied from the pallet changer.<br />
#*Aligned the HAAS table with the pallet changer where the pallet is to be stored. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Plug the 110Vac electrical cord from the pallet changer into an open outlet.<br />
#*Using the pallet changer's control panel, set the "DOOR OPEN" to "ON" to open the sliding window / door.<br />
#*Next, set "UNCLAMP" to "ON" to use pneumatic air pressure to unlock and raise the pallet in the HAAS.<br />
#**If the pallet does nice raise evenly, use the 4x4 stick to ''nudge'' the pallet to raise.<br />
#*Extend the rails from the pallet changer by setting either "EXT #1" or "EXT #2" to "ON" depending on which location the HAAS is aligned with.<br />
#**Make sure you use the correct "Ext #x" here! This is where it's easy to dump a pallet inside the HAAS by accident!<br />
#*With the rails extended and the pallet raised, push the pallet off the HAAS and onto the pallet changer.<br />
#*Set "EXT #x" to "OFF" (note, nothing will happen yet). Now, set "HOME #x" to "ON" to have the rails retract. While the rails are retracting keep the pallet centered on the rails.<br />
#*Once the rails are retracted, set "HOME #x" to "OFF".<br />
#*Move the HAAS table so it now aligns with the pallet you wish to load. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Set "EXT #x" to "ON" depending on which location the HAAS is aligned with. Again, be very careful which "EXT #x" you select!<br />
#*Slowly push the new pallet onto the receiver inside the HAAS.<br />
#*Once the pallet has been pushed past the end of the pallet changer's extended rails, set "EXT #x" to "OFF" and "HOME #x" to "ON".<br />
#*With the rails retracted, set "HOME #x" to "OFF".<br />
#*Now, inspect the pallet on the receiver inside the HAAS.<br />
#**Using a flashlight, check that the pallet is slid correctly so that the locater pins on the receiver will engage the locater holes in the bottom of the pallet.<br />
#*With the pallet ready to drop onto the receiver locater pins, set "UNCLAMP" to "OFF" and "CLAMP" to "ON".<br />
#**Verify the pallet drops and locks onto the receiver evenly.<br />
#*Set "CLAMP" to "OFF". Also set "DOOR OPEN" to "OFF" and "DOOR CLOSE" to "ON". With the door closed, set "DOOR CLOSE" to "OFF".<br />
#*Finally, scroll through all the menu options and make sure they are set to "OFF".<br />
#*Unplug the electrical cord from the pallet changer.<br />
#*Done<br />
<br />
===How can I transfer my G-Code file to the HAAS?===<br />
#Use TeraTerm (a free open-source serial program) to send / receive your G-Code text file(s).<br />
#*Find the USB-to-Serial converter hanging inside the HAAS rolling tool cabinet.<br />
#*Plug the USB-to-Serial converter onto the end of the grey DB-9 cable.<br />
#**Verify the other end of the cable is plugged into the back of the HAAS on Comm-1. <br />
#*Set TeraTerm to 38,400 baud, 8 bits, no parity. This is the max speed the HAAS can handle.<br />
#*Use TeraTerm's ability to handle XMODEM to either send or receive text files to your computer.<br />
#**Note, the XMODEM protocol will ensure the transfer is error free.<br />
#Setup your G-Code text file.<br />
#*On the HAAS, press "List Prog" to bring up a listing of all programs. Make sure your "O1234" program is not listed on the HAAS or you will overwrite someone's existing program.<br />
#*The G-Code text file's first and last line must be a single '%' character. This is just a requirement of the Fanuc G-Code dialect the HAAS (and most CNC machines) use.<br />
#*The second line of your text file must be in the form of "O1234 (Some Comment)" where "O" in "O1234" is the capital letter 'O' (Not a Zero) followed by a four digit number.<br />
#*The comment, which is the text inside the parenthesis, will appear next to your "O1234" program on the HAAS so pick something informative. <br />
#Transfer the File<br />
#*Using TeraTerm, select the menu option "File > Transfer > XMODEM > Send". Use the TeraTerm pop-up dialog box to select your text file on your PC.<br />
#**TeraTerm will open the file and then, using the XMODEM protocol, wait for the HAAS to respond. <br />
#*On the HAAS, after pressing "List Prog", scroll/page-down to the bottom and get the cursor highlighting the word "All". <br />
#*Press the HAAS button "RS-232 Recv.". The bottom of the HAAS display will show messages indicating percent complete as the transfer takes place.<br />
#**The HAAS message might just be a flash if the program is short. <br />
#Verify the transfer.<br />
#*After the transfer is complete the HAAS places an "*" in front of the new "O1234" program name indicating it is the selected active program. <br />
#*Press "Edit" to open the file on the HAAS for inspection. <br />
<br />
A couple of notes, TeraTerm is already loaded on the [[Design Workstation]] near the HAAS. Using a thumb drive, you can use copy your G-Code file to the [[Design Workstation]] for xfer to the HAAS. The [[Design Workstation]] is also connected to the internet so you can use some internet cloud storage (think Dropbox) instead of a thumb drive.<br />
<br />
===How do I set the offset for my tool lengths?===<br />
#Decide on a tool number. The quickest and easiest way is to find an open slot in the tool changer.<br />
#Press the "MDI" button. With '''NO''' tool loaded in the spindle, enter "T5" (assuming your using tool #5).<br />
#*With "T5" entered on the bottom of the MDI screen, press the button "ATC FWD".<br />
#**The HAAS will perform a tool change to tool #5.<br />
#**Note, if the HAAS was just powered up it will first home the tool changer to T1. Just enter "T5"/"ATC FWD" again and the HAAS will tool change to #5.<br />
#Enter the following couple of line in the MDI window.<br />
#*"G43 H05 (Use tool offsets / Select Tool #5);"<br />
#*"M00 (Stop / Pause);"<br />
#Press the "Home" key to jump the cursor to the top right corner on the MDI screen.<br />
#Press the large green "Cycle Start" button.<br />
#*There might be a slight delay as the coolant nozzle moves to the correct position.<br />
#*After the two line program stops, press the "POSIT" button. Look in the upper right corner for G54 locations.<br />
#Press the "Handle Jog" button to start jogging the machine.<br />
#Load your tool #5 in the spindle at this point.<br />
#Press one of the axis buttons to select jogging on that axis.<br />
#*Press the ".01" button for medium jogging speed.<br />
#Jog your tool so that it is just touching the top of the work surface.<br />
#*Note, there is a piece of brass shim stock that can be inserted between the tool tip and the work surface.<br />
#*The brass shim stock is machined to be 0.0015" thick.<br />
#*As the tool is lowered, wiggle the shim until the tool just sticks and stop the shim from wiggling.<br />
#Press the "Offset" button and move the cursor to tool #5's row.<br />
#*Might have to use a combo of page up/down and cursor keys to get to the right screen and row.<br />
#With the cursor on row #5 and the field under the "Geometry" column highlighted, press the "Tool Ofset Mesur" button.<br />
#*Pressing this button will overwrite the current setting with the current Z axis value.<br />
#Adjust for the 0.0015 shim by typing "-0.0015" and then pressing the "Write" button.<br />
#*The value in the "Geometry" field will adjust down by 0.0015 inches.<br />
#The tool length for #5 is now set.<br />
#*Press the "MDI" button again and then press "Home" and "Cycle Start" again.<br />
#**This set get the machine to reset to the new G54 coordinate values.<br />
#*Press the "POSIT" button and notice the G54 locations are now set to your tool.<br />
#Done.<br />
<br />
===How do I generate G-Code for the CNC?===<br />
There are a couple of different ways.<br />
#Create a text file with the appropriate G & M Codes. <br />
#*There is a program reference guide on the shelves back by the machine. Also see [http://diy.haascnc.com/g-codes-mills G-Codes for Mills] and [http://diy.haascnc.com/sites/default/files/Locked/Manuals/Operator/2014/Mill/English/Mill_Operators_Manual_96-8200_Rev_B_October_2014.pdf Mill Operators Manual].<br />
#Use a wizard to create the g-code for you.<br />
#*There are a couple of g-code generators listed in the useful links on the main page for the [[CNC Shop]].<br />
#Use CAM software to create g-code from a 3D model. <br />
#*MasterCAM is available on the [[Design Workstation]] in the CNC area.<br />
<br />
===What tips would you give in designing a part?===<br />
Design your part with the knowledge that you will need to hold in some fashion while it is being cut. Without proper hold downs it will be very hard to cut you part accurately.<br />
<br />
[[Category:Zones]]</div>JimKhttps://www.i3detroit.org/wi/index.php?title=Haas_VF-3_CNC_Mill&diff=10611Haas VF-3 CNC Mill2015-05-08T12:51:12Z<p>JimK: /* Operators */ Updated List</p>
<hr />
<div>{{Equipment<br />
|Name=HAAS VF-3<br />
|Zone=CNC Shop<br />
|LooksLike=i3_HAAS.jpg<br />
|Owner=i3Detroit<br />
|MakeModel=HAAS VF-3<br />
|StorageLocation=In the back corner of the shop - You can't miss it. It is practically the only thing in that corner of the space.<br />
|Authorization Required=No<br />
|Status=Running<br />
|Documentation=[http://diy.haascnc.com/ Haas Automation Resource Center] - Contains G-code manuals, Service Manuals, Repair Manuals, etc.<br />
|OtherReferences=Travels - 40" x 20" x 25"<br />
<br />
Spindle Motor - 15 HP<br />
<br />
Spindle RPM - 7500 RPM<br />
<br />
Tool type - CAT40<br />
<br />
Number of Positions on Tool Changer: 20<br />
<br />
Max. Cutting Feed Rates: 200 IPM<br />
<br />
Rapid Feed Rate: 450 IPM<br />
<br />
Machine Weight<br />
- Mill Approx 12000 Lbs. <br />
- Pallet Changer 4000 Lbs.<br />
|Intro=A vertical CNC machining center with 40" travel.<br />
|Rules=Must be on the list of operators to actually run the machine, but anyone can request a part to be cut.<br />
|Instructions=Users can follow this flowchart on the overall process.<br />
<br />
[[Torq Cut Process Flowchart]]<br />
|MaintenanceInfo=Maintenance is performed by the operators.<br><br />
[[HAAS_Maintenance|HAAS Maintenance Notes Page]]<br />
|FAQs=See below for a growing list of questions and answers.<br />
|ToDos=# A pricing structure needs to be established. This is to cover consumables used in making parts for members.<br />
|Equipment User=<br />
|Equipment Trainer=<br />
}}<br />
== Photo Gallery == <br />
HAAS Photo Gallery of Member Projects done in the CNC Zone: [[CNC_Photo_Gallery|CNC Photo Gallery]]<br />
{|<br />
| [[File:HAAS_Shifter_Plate.jpg|200px|thumb|link=https://www.i3detroit.org/wiki/CNC_Photo_Gallery]]<br />
| [[File:HAAS_Custom_Clamp.jpg|200px|thumb|link=https://www.i3detroit.org/wiki/CNC_Photo_Gallery]]<br />
| [[File:HAAS_Hemingwrite.jpg|200px|thumb|link=https://www.i3detroit.org/wiki/CNC_Photo_Gallery]]<br />
|}<br />
<br />
== Operators ==<br />
{| width="50%" border="2" cellpadding="1" cellspacing="1"<br />
|-<br />
! scope="col" | Operator Name<br />
! scope="col" | Trained By<br />
|-<br />
| Brian Wennberg<br />
| *<br />
|-<br />
| James Kemp<br />
| *<br />
|-<br />
| Patrick George<br />
| JK<br />
|-<br />
| Brian McPherson<br />
| N/A<br />
|-<br />
| Jacob Runyan<br />
| JK, BW<br />
|-<br />
| Terry Wynn<br />
| JK<br />
|-<br />
| Derek Kuschel (in training)<br />
| JK<br />
|-<br />
| Konrad Brown (in training)<br />
| JK<br />
|-<br />
|}<br />
<br />
== References for Operators ==<br />
<br />
------- Work in Procress -------<br />
<br />
==FAQ==<br />
===What types of files does the CNC support?===<br />
The CNC itself only takes G-Code from a generic text file. These need to be transferred to the machine via a serial link.<br />
<br />
===What are the Pallet Changer locations?===<br />
#The following locations line up the HAAS table with the pallet changer. Since the pallet changer can hold two pallets there are two possible positions.<br />
#*The West location (closest to the operator) is at X-40.00 Y-0.11 using absolute machine coordinates.<br />
#*The East location (closest to the back wall) is at X-40.00 Y-19.88 using absolute machine coordinates.<br />
<br />
===What is the procedure to exchange pallets on the HAAS?===<br />
#WARNING #1: If, at any time, the pallet changer is NOT doing what you want, quickly push the ESTOP on the pallet changer. The ESTOP will VERY QUICKLY dump the pneumatic air pressure to deactivate the pallet changer. There are two ESTOP buttons on the pallet changer - make sure you know where they are before operating the pallet changer!<br />
#WARNING #2: Make absolutely sure you know which load / unload location the HAAS is aligned with. As an example, it is VERY EASY to have the HAAS aligned with location #2 and push a pallet off location #1. The pallet will fall inside the machine and is VERY DIFFICULT to lift back into place. You HAVE BEEN WARNED.<br />
#NOTE, inside the HAAS, the pallet rests on a part called a ''receiver''. The receiver locates and locks the pallet into position on the HAAS bed. The receiver operates using pneumatic air pressure which is supplied from the pallet changer.<br />
#*Aligned the HAAS table with the pallet changer where the pallet is to be stored. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Plug the 110Vac electrical cord from the pallet changer into an open outlet.<br />
#*Using the pallet changer's control panel, set the "DOOR OPEN" to "ON" to open the sliding window / door.<br />
#*Next, set "UNCLAMP" to "ON" to use pneumatic air pressure to unlock and raise the pallet in the HAAS.<br />
#**If the pallet does nice raise evenly, use the 4x4 stick to ''nudge'' the pallet to raise.<br />
#*Extend the rails from the pallet changer by setting either "EXT #1" or "EXT #2" to "ON" depending on which location the HAAS is aligned with.<br />
#**Make sure you use the correct "Ext #x" here! This is where it's easy to dump a pallet inside the HAAS by accident!<br />
#*With the rails extended and the pallet raised, push the pallet off the HAAS and onto the pallet changer.<br />
#*Set "EXT #x" to "OFF" (note, nothing will happen yet). Now, set "HOME #x" to "ON" to have the rails retract. While the rails are retracting keep the pallet centered on the rails.<br />
#*Once the rails are retracted, set "HOME #x" to "OFF".<br />
#*Move the HAAS table so it now aligns with the pallet you wish to load. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Set "EXT #x" to "ON" depending on which location the HAAS is aligned with. Again, be very careful which "EXT #x" you select!<br />
#*Slowly push the new pallet onto the receiver inside the HAAS.<br />
#*Once the pallet has been pushed past the end of the pallet changer's extended rails, set "EXT #x" to "OFF" and "HOME #x" to "ON".<br />
#*With the rails retracted, set "HOME #x" to "OFF".<br />
#*Now, inspect the pallet on the receiver inside the HAAS.<br />
#**Using a flashlight, check that the pallet is slid correctly so that the locater pins on the receiver will engage the locater holes in the bottom of the pallet.<br />
#*With the pallet ready to drop onto the receiver locater pins, set "UNCLAMP" to "OFF" and "CLAMP" to "ON".<br />
#**Verify the pallet drops and locks onto the receiver evenly.<br />
#*Set "CLAMP" to "OFF". Also set "DOOR OPEN" to "OFF" and "DOOR CLOSE" to "ON". With the door closed, set "DOOR CLOSE" to "OFF".<br />
#*Finally, scroll through all the menu options and make sure they are set to "OFF".<br />
#*Unplug the electrical cord from the pallet changer.<br />
#*Done<br />
<br />
===How can I transfer my G-Code file to the HAAS?===<br />
#Use TeraTerm (a free open-source serial program) to send / receive your G-Code text file(s).<br />
#*Find the USB-to-Serial converter hanging inside the HAAS rolling tool cabinet.<br />
#*Plug the USB-to-Serial converter onto the end of the grey DB-9 cable.<br />
#**Verify the other end of the cable is plugged into the back of the HAAS on Comm-1. <br />
#*Set TeraTerm to 38,400 baud, 8 bits, no parity. This is the max speed the HAAS can handle.<br />
#*Use TeraTerm's ability to handle XMODEM to either send or receive text files to your computer.<br />
#**Note, the XMODEM protocol will ensure the transfer is error free.<br />
#Setup your G-Code text file.<br />
#*On the HAAS, press "List Prog" to bring up a listing of all programs. Make sure your "O1234" program is not listed on the HAAS or you will overwrite someone's existing program.<br />
#*The G-Code text file's first and last line must be a single '%' character. This is just a requirement of the Fanuc G-Code dialect the HAAS (and most CNC machines) use.<br />
#*The second line of your text file must be in the form of "O1234 (Some Comment)" where "O" in "O1234" is the capital letter 'O' (Not a Zero) followed by a four digit number.<br />
#*The comment, which is the text inside the parenthesis, will appear next to your "O1234" program on the HAAS so pick something informative. <br />
#Transfer the File<br />
#*Using TeraTerm, select the menu option "File > Transfer > XMODEM > Send". Use the TeraTerm pop-up dialog box to select your text file on your PC.<br />
#**TeraTerm will open the file and then, using the XMODEM protocol, wait for the HAAS to respond. <br />
#*On the HAAS, after pressing "List Prog", scroll/page-down to the bottom and get the cursor highlighting the word "All". <br />
#*Press the HAAS button "RS-232 Recv.". The bottom of the HAAS display will show messages indicating percent complete as the transfer takes place.<br />
#**The HAAS message might just be a flash if the program is short. <br />
#Verify the transfer.<br />
#*After the transfer is complete the HAAS places an "*" in front of the new "O1234" program name indicating it is the selected active program. <br />
#*Press "Edit" to open the file on the HAAS for inspection. <br />
<br />
A couple of notes, TeraTerm is already loaded on the [[Design Workstation]] near the HAAS. Using a thumb drive, you can use copy your G-Code file to the [[Design Workstation]] for xfer to the HAAS. The [[Design Workstation]] is also connected to the internet so you can use some internet cloud storage (think Dropbox) instead of a thumb drive.<br />
<br />
===How do I set the offset for my tool lengths?===<br />
#Decide on a tool number. The quickest and easiest way is to find an open slot in the tool changer.<br />
#Press the "MDI" button. With '''NO''' tool loaded in the spindle, enter "T5" (assuming your using tool #5).<br />
#*With "T5" entered on the bottom of the MDI screen, press the button "ATC FWD".<br />
#**The HAAS will perform a tool change to tool #5.<br />
#**Note, if the HAAS was just powered up it will first home the tool changer to T1. Just enter "T5"/"ATC FWD" again and the HAAS will tool change to #5.<br />
#Enter the following couple of line in the MDI window.<br />
#*"G43 H05 (Use tool offsets / Select Tool #5);"<br />
#*"M00 (Stop / Pause);"<br />
#Press the "Home" key to jump the cursor to the top right corner on the MDI screen.<br />
#Press the large green "Cycle Start" button.<br />
#*There might be a slight delay as the coolant nozzle moves to the correct position.<br />
#*After the two line program stops, press the "POSIT" button. Look in the upper right corner for G54 locations.<br />
#Press the "Handle Jog" button to start jogging the machine.<br />
#Load your tool #5 in the spindle at this point.<br />
#Press one of the axis buttons to select jogging on that axis.<br />
#*Press the ".01" button for medium jogging speed.<br />
#Jog your tool so that it is just touching the top of the work surface.<br />
#*Note, there is a piece of brass shim stock that can be inserted between the tool tip and the work surface.<br />
#*The brass shim stock is machined to be 0.0015" thick.<br />
#*As the tool is lowered, wiggle the shim until the tool just sticks and stop the shim from wiggling.<br />
#Press the "Offset" button and move the cursor to tool #5's row.<br />
#*Might have to use a combo of page up/down and cursor keys to get to the right screen and row.<br />
#With the cursor on row #5 and the field under the "Geometry" column highlighted, press the "Tool Ofset Mesur" button.<br />
#*Pressing this button will overwrite the current setting with the current Z axis value.<br />
#Adjust for the 0.0015 shim by typing "-0.0015" and then pressing the "Write" button.<br />
#*The value in the "Geometry" field will adjust down by 0.0015 inches.<br />
#The tool length for #5 is now set.<br />
#*Press the "MDI" button again and then press "Home" and "Cycle Start" again.<br />
#**This set get the machine to reset to the new G54 coordinate values.<br />
#*Press the "POSIT" button and notice the G54 locations are now set to your tool.<br />
#Done.<br />
<br />
===How do I generate G-Code for the CNC?===<br />
There are a couple of different ways.<br />
#Create a text file with the appropriate G & M Codes. <br />
#*There is a program reference guide on the shelves back by the machine. Also see [http://diy.haascnc.com/g-codes-mills G-Codes for Mills] and [http://diy.haascnc.com/sites/default/files/Locked/Manuals/Operator/2014/Mill/English/Mill_Operators_Manual_96-8200_Rev_B_October_2014.pdf Mill Operators Manual].<br />
#Use a wizard to create the g-code for you.<br />
#*There are a couple of g-code generators listed in the useful links on the main page for the [[CNC Shop]].<br />
#Use CAM software to create g-code from a 3D model. <br />
#*MasterCAM is available on the [[Design Workstation]] in the CNC area.<br />
<br />
===What tips would you give in designing a part?===<br />
Design your part with the knowledge that you will need to hold in some fashion while it is being cut. Without proper hold downs it will be very hard to cut you part accurately.</div>JimKhttps://www.i3detroit.org/wi/index.php?title=Minutes:Meeting_Minutes_20150505&diff=10589Minutes:Meeting Minutes 201505052015-05-05T20:40:37Z<p>JimK: /* CNC Zone */</p>
<hr />
<div>[[Category:Meeting Minutes]]<br />
<br />
=Agenda for [[Has Meeting Date::05-05-2015]]=<br />
'''Chair: Charlie Rysenga'''<br />
<br />
==Introductions==<br />
<br />
==Show and Tell==<br />
<br />
==Old Business==<br />
<br />
== New Business ==<br />
<br />
== Space Project Updates ==<br />
<br />
== Zone updates ==<br />
<br />
===Bike Zone===<br />
<br />
===CNC Zone===<br />
<br />
* First trainee's are almost ready to graduate as HAAS operators.<br />
<br />
* New batch of students will start soon. Classes will move to Thursday instead of Friday.<br />
<br />
* Derek installed a replacement air regulator which fixed the nagging leak.<br />
<br />
* Planning on hanging one of the overhead lamps between the pallet changer and Orange router. Will reserve the second lamp for the Tormach.<br />
<br />
* Plan to schedule a cleaning day (probably a Saturday) to spring clean the CNC area.<br />
<br />
===Compute Zone===<br />
<br />
===Craft Room===<br />
<br />
===E Lab===<br />
<br />
===Fab Lab===<br />
* Class planned for the [[3D Printer - Full Spectrum Pegasus Touch|resin printer]] at some point soon<br />
** [http://whenisgood.net/xgtqt9b Whenisgood]<br />
** Anyone who wants to be a trainer to help ease my burden, please consider attending so I can certify you<br />
* [[User:Bbiller|Brandon Biller]] (who is not yet using the new [[Template:Member_Information|member infobox]] ;-P) has taken charge of the [[PCB Mill|Protomat]] restoration!<br />
* {{Pretty Link|Matthew Huber}} has taken charge of the [[3D Printer - Printrbot|Printrbot]] rebuild!<br />
** This machine is currently out of the space so he can rebuild it<br />
* [[Laser Cutter - Full Spectrum|Full Spectrum Laser Cutter]] is now using shop air for air-assist<br />
** No more noisy compressor in the [[:Category:Fab Lab|Fab Lab]]!<br />
** More effective!<br />
** Ask if you need help with the new system<br />
** If you disconnect the airline supplying the machine (for example, because you are cutting something that does not need air-assist like paper), please remember to reconnect it!<br />
* Please email {{Pretty Link|Andrew Meyer}} with requests for classes<br />
<br />
=== Infrastructure ===<br />
<br />
===Injection Molding===<br />
First Draft - Thanks to Derek<br><br />
[[File:I3KeychainMoldDesign.jpg]]<br />
<br />
===Kiln Zone===<br />
<br />
===Laser Zone===<br />
<br />
===Metal Shop===<br />
<br />
===Sky Zone===<br />
*The Sky Zone was up 100% of April.<br />
<br />
===Tool Crib===<br />
<br />
===Tree House===<br />
<br />
===Vinyl Zone===<br />
<br />
=== Welding Zone ===<br />
People are welding, and other things... but not cleaning up very well...<br />
<br />
Would a shop vac (with appropriate filters) help you to clean up after yourselves?<br />
<br />
=== Wiki ===<br />
''' [[Wiki Wine Workshop| Wiki Wine Weekend Workshop]] is this Friday (5/8) at 7pm!'''<br />
<br />
Active Wiki Users<br />
* 18 active users in the last 30 days (same as last month)<br />
* Most active (non-Jamie) member: Tied between Andrew Meyer and Matt Huber<br />
* Honorable mention: New member Theo Crossen for noticing that something needed updating and updating it! ([[HOWTO_Close_up_the_space]])<br />
<br />
New Pages this month:<br />
* [[Storage_Plot_List]] has a table of all the storage plots<br />
* [[Floor_Plan]] lists technical drawings Guaranteed by Greg (tm)<br />
* [[FixALLTheThings]] is a new Merit Badge for handy folks<br />
* [[EDSFUND_2015:CNC_Floor_Plan_Proposal]] for people interested in the future Tormach CNC<br />
<br />
Pages that got major updates<br />
* [[HOWTO_Be_A_Warden]]<br />
* [[SIGHAM_Amateur_Radio]]<br />
<br />
Pages that need help!<br />
* [[Classroom_Wall]] and/or [[:Category:Classroom]] are still sad little stubs :-(<br />
<br />
===Wood Shop===<br />
<br />
= COWBELL =<br />
<br />
== Lost & Found Party ==<br />
<br />
==Broom Party==<br />
<br />
=Meeting Metrics=<br />
* Time completed:<br />
* Funds appropriated:<br />
* Attendees:<br />
<br />
==Action Items==<br />
<!-- Semantic MediaWiki Query to collect all action items created with the Action Item Template --><br />
<!-- Example of Action Item Template: {{Action Item|Jamie|Make example action item}} --><br />
<br />
{{#ask: [[-Has subobject::{{FULLPAGENAME}}]] [[POC::+]]<br />
| ?Task = Action Item<br />
| ?POC = POC<br />
| default = no action items yet, Charlie.<br />
| mainlabel = -<br />
| headers = plain<br />
| link = none<br />
}}<br />
<br />
== Proposals ==<br />
<!-- Semantic MediaWiki Query to collect all action items created with the Proposal Template --><br />
<!-- Example of Proposal Template: {{Proposal|Jamie|Matt|Change the rules to do something new|5|2|PASS}} --><br />
<br />
{{#ask: [[-Has subobject::{{FULLPAGENAME}}]] [[Mover::+]]<br />
| ?Description=Proposal<br />
| ?Mover=Moved By<br />
| ?Second=Seconded By<br />
| ?Aye=Aye<br />
| ?Nay=Nay<br />
| ?Result=Result<br />
| default = no action items yet, Charlie.<br />
| mainlabel = -<br />
| headers = plain<br />
| link = none<br />
}}<br />
<br />
==Attendance==<br />
<br />
{{Scroll Box<br />
|width=50%<br />
|height=100<br />
|text=<br />
# Charlie Rysenga<br />
# Jamie Burdeski<br />
<br />
}}</div>JimKhttps://www.i3detroit.org/wi/index.php?title=CNC_Photo_Gallery&diff=10287CNC Photo Gallery2015-03-17T15:58:49Z<p>JimK: Added Wax Coffee Cup Mold project.</p>
<hr />
<div>== CNC Zone Photo Gallery ==<br />
<br />
In no particular order, the following pictures are some of the parts and projects produced in the CNC Zone.<br />
<br />
<br clear=all><br />
=== HAAS Angle Clamp ===<br />
[[File:HAAS_Custom_Clamp.jpg|400px|thumb|left|Custom Angle Clamp]]<br />
<br />
The part being cut is a small clamp. The stock is being help in the vise at a 5 degree angle. This is being cut on the HAAS VF3.<br />
<br />
<br clear=all><br />
=== HAAS FIRST Shifter Plate ===<br />
[[File:HAAS_Shifter_Plate.jpg|400px|thumb|left|FIRST Shifter Plate]]<br />
<br />
The plate in the bottom left corner of the photo is the shifter plate. The part is shown just as it come out of the HAAS. To finish the plate, the three tabs / webs need to be cut to free the part from the stock. Then, small amount of filing is done to clean up the tab / web locations. Using tabs in this way makes for easy work holding.<br />
<br />
<br clear=all><br />
=== HAAS Hemingwrite Aluminum Case ===<br />
[[File:HAAS_Hemingwrite.jpg|400px|thumb|left|Hemingwrite Aluminum Case]]<br />
<br />
As part of a contest Adam Leeb entered, Adam designed a beautiful aluminum case cut from solid billet. He designed the case in SolidWorks and used a software plugin called HSM to design all the tool paths.<br />
<br />
Adam, and his design partner, got invited to New York city as finalist in the contest. The project has since turned into a successful Kickstarter project which (currently) has raised over $320,000 dollars.<br />
<br />
<br clear=all><br />
=== OCNC Small Sketch-Chair ===<br />
[[File:OCNC_Small_Sketch_Chair.jpg|300px|thumb|left|Small Sketch-Chair]]<br />
<br />
There was a Kickstarter called "Sketch Chair" which was software to allow for designing furniture to be cut on a CNC wood router. This chair is the same chair in their Kickstarter. <br />
<br />
Here is a link to the chair design: http://www.sketchchair.cc/design/7<br />
<br />
The original Kickstarter design was scaled based on the plywood thickness. As a result of using 1/8" plywood, the chair turned out about 2 feet tall. Cool, but useless unless your three yours old. A full size chair (using 1/4" plywood) was also made.<br />
<br />
The pieces were cut on the were cut on the Orange CNC Wood Router (OCNC for short). Thanks again, Steve N., for an awesome machine.<br />
<br />
<br clear=all><br />
=== Spherical Mold for Silicone ===<br />
[[File:HAAS Rubber Sphere Mold.jpg|300px|thumb|left|Silicone Mold]]<br />
<br />
Using SolidWorks + HSM, cut a pair of hemispheres into aluminum. The cavity was cut using a 1/2" and 1/4" ball nose end mill. Total machining time was one hour per hemisphere. The finished mold makes 2" silicon spherical parts by Jim Kemp.<br />
<br />
<br clear=all><br />
=== Cooper Vapor ===<br />
Cooper Vapor made from solid cooper billet! All internal plastic and cooper parts (except magnets) where also made on the HAAS. A small batch of 50 vapors were produced as samples by Patrick George.<br />
<gallery heights=200px mode=packed><br />
File:HAAS_Cooper_Vapor.jpg|Cooper Vapor<br />
File:HAAS_Cooper_Vapor2.jpg|Inside View<br />
File:HAAS_Vapor_Demo.jpg|Vapor Cloud<br />
File:HAAS_Vapor_Parts.jpg|Internal Parts<br />
</gallery><br />
<br />
<br clear=all><br />
=== Brass Leather Stamp ===<br />
[[File:HAAS_Brass_Leather_Stamp.jpg|300px|thumb|left|Leather Stamp]]<br />
<br />
Leather stamp made by engraving into brass round stock. Stamp was used to make a special leather bound book cover by Brain Wennberg.<br />
<br />
<br clear=all><br />
=== i3 Coffee Cup Wax Mold ===<br />
[[File:HAAS_Wax_Mold.jpg|300px|thumb|left|Coffee Cup Wax Mold]]<br />
<br />
This was a leaning project for Terry Wynn. The goal was to produce both halves of a coffee cup mold using machinable wax. Terry even casts his own wax with internal mounting studs. The studs allowed the wax block to be bolted down to a steel bar that can be seen in the photo. The steel bar was was then clamped in one of the Kurt vices. This allowed the entire block of wax to be machined without having to worry about clamping on the wax.</div>JimKhttps://www.i3detroit.org/wi/index.php?title=File:HAAS_Wax_Mold.jpg&diff=10286File:HAAS Wax Mold.jpg2015-03-17T15:49:23Z<p>JimK: Wax mold half cut on the HAAS.</p>
<hr />
<div>Wax mold half cut on the HAAS.</div>JimKhttps://www.i3detroit.org/wi/index.php?title=CNC_Photo_Gallery&diff=10285CNC Photo Gallery2015-03-17T15:41:47Z<p>JimK: /* Brass Leather Stamp */ Fixed typo.</p>
<hr />
<div>== CNC Zone Photo Gallery ==<br />
<br />
In no particular order, the following pictures are some of the parts and projects produced in the CNC Zone.<br />
<br />
<br clear=all><br />
=== HAAS Angle Clamp ===<br />
[[File:HAAS_Custom_Clamp.jpg|400px|thumb|left|Custom Angle Clamp]]<br />
<br />
The part being cut is a small clamp. The stock is being help in the vise at a 5 degree angle. This is being cut on the HAAS VF3.<br />
<br />
<br clear=all><br />
=== HAAS FIRST Shifter Plate ===<br />
[[File:HAAS_Shifter_Plate.jpg|400px|thumb|left|FIRST Shifter Plate]]<br />
<br />
The plate in the bottom left corner of the photo is the shifter plate. The part is shown just as it come out of the HAAS. To finish the plate, the three tabs / webs need to be cut to free the part from the stock. Then, small amount of filing is done to clean up the tab / web locations. Using tabs in this way makes for easy work holding.<br />
<br />
<br clear=all><br />
=== HAAS Hemingwrite Aluminum Case ===<br />
[[File:HAAS_Hemingwrite.jpg|400px|thumb|left|Hemingwrite Aluminum Case]]<br />
<br />
As part of a contest Adam Leeb entered, Adam designed a beautiful aluminum case cut from solid billet. He designed the case in SolidWorks and used a software plugin called HSM to design all the tool paths.<br />
<br />
Adam, and his design partner, got invited to New York city as finalist in the contest. The project has since turned into a successful Kickstarter project which (currently) has raised over $320,000 dollars.<br />
<br />
<br clear=all><br />
=== OCNC Small Sketch-Chair ===<br />
[[File:OCNC_Small_Sketch_Chair.jpg|300px|thumb|left|Small Sketch-Chair]]<br />
<br />
There was a Kickstarter called "Sketch Chair" which was software to allow for designing furniture to be cut on a CNC wood router. This chair is the same chair in their Kickstarter. <br />
<br />
Here is a link to the chair design: http://www.sketchchair.cc/design/7<br />
<br />
The original Kickstarter design was scaled based on the plywood thickness. As a result of using 1/8" plywood, the chair turned out about 2 feet tall. Cool, but useless unless your three yours old. A full size chair (using 1/4" plywood) was also made.<br />
<br />
The pieces were cut on the were cut on the Orange CNC Wood Router (OCNC for short). Thanks again, Steve N., for an awesome machine.<br />
<br />
<br clear=all><br />
=== Spherical Mold for Silicone ===<br />
[[File:HAAS Rubber Sphere Mold.jpg|300px|thumb|left|Silicone Mold]]<br />
<br />
Using SolidWorks + HSM, cut a pair of hemispheres into aluminum. The cavity was cut using a 1/2" and 1/4" ball nose end mill. Total machining time was one hour per hemisphere. The finished mold makes 2" silicon spherical parts by Jim Kemp.<br />
<br />
<br clear=all><br />
=== Cooper Vapor ===<br />
Cooper Vapor made from solid cooper billet! All internal plastic and cooper parts (except magnets) where also made on the HAAS. A small batch of 50 vapors were produced as samples by Patrick George.<br />
<gallery heights=200px mode=packed><br />
File:HAAS_Cooper_Vapor.jpg|Cooper Vapor<br />
File:HAAS_Cooper_Vapor2.jpg|Inside View<br />
File:HAAS_Vapor_Demo.jpg|Vapor Cloud<br />
File:HAAS_Vapor_Parts.jpg|Internal Parts<br />
</gallery><br />
<br />
<br clear=all><br />
=== Brass Leather Stamp ===<br />
[[File:HAAS_Brass_Leather_Stamp.jpg|300px|thumb|left|Leather Stamp]]<br />
<br />
Leather stamp made by engraving into brass round stock. Stamp was used to make a special leather bound book cover by Brain Wennberg.</div>JimKhttps://www.i3detroit.org/wi/index.php?title=CNC_Photo_Gallery&diff=10284CNC Photo Gallery2015-03-17T15:41:16Z<p>JimK: Added Leather Stamp</p>
<hr />
<div>== CNC Zone Photo Gallery ==<br />
<br />
In no particular order, the following pictures are some of the parts and projects produced in the CNC Zone.<br />
<br />
<br clear=all><br />
=== HAAS Angle Clamp ===<br />
[[File:HAAS_Custom_Clamp.jpg|400px|thumb|left|Custom Angle Clamp]]<br />
<br />
The part being cut is a small clamp. The stock is being help in the vise at a 5 degree angle. This is being cut on the HAAS VF3.<br />
<br />
<br clear=all><br />
=== HAAS FIRST Shifter Plate ===<br />
[[File:HAAS_Shifter_Plate.jpg|400px|thumb|left|FIRST Shifter Plate]]<br />
<br />
The plate in the bottom left corner of the photo is the shifter plate. The part is shown just as it come out of the HAAS. To finish the plate, the three tabs / webs need to be cut to free the part from the stock. Then, small amount of filing is done to clean up the tab / web locations. Using tabs in this way makes for easy work holding.<br />
<br />
<br clear=all><br />
=== HAAS Hemingwrite Aluminum Case ===<br />
[[File:HAAS_Hemingwrite.jpg|400px|thumb|left|Hemingwrite Aluminum Case]]<br />
<br />
As part of a contest Adam Leeb entered, Adam designed a beautiful aluminum case cut from solid billet. He designed the case in SolidWorks and used a software plugin called HSM to design all the tool paths.<br />
<br />
Adam, and his design partner, got invited to New York city as finalist in the contest. The project has since turned into a successful Kickstarter project which (currently) has raised over $320,000 dollars.<br />
<br />
<br clear=all><br />
=== OCNC Small Sketch-Chair ===<br />
[[File:OCNC_Small_Sketch_Chair.jpg|300px|thumb|left|Small Sketch-Chair]]<br />
<br />
There was a Kickstarter called "Sketch Chair" which was software to allow for designing furniture to be cut on a CNC wood router. This chair is the same chair in their Kickstarter. <br />
<br />
Here is a link to the chair design: http://www.sketchchair.cc/design/7<br />
<br />
The original Kickstarter design was scaled based on the plywood thickness. As a result of using 1/8" plywood, the chair turned out about 2 feet tall. Cool, but useless unless your three yours old. A full size chair (using 1/4" plywood) was also made.<br />
<br />
The pieces were cut on the were cut on the Orange CNC Wood Router (OCNC for short). Thanks again, Steve N., for an awesome machine.<br />
<br />
<br clear=all><br />
=== Spherical Mold for Silicone ===<br />
[[File:HAAS Rubber Sphere Mold.jpg|300px|thumb|left|Silicone Mold]]<br />
<br />
Using SolidWorks + HSM, cut a pair of hemispheres into aluminum. The cavity was cut using a 1/2" and 1/4" ball nose end mill. Total machining time was one hour per hemisphere. The finished mold makes 2" silicon spherical parts by Jim Kemp.<br />
<br />
<br clear=all><br />
=== Cooper Vapor ===<br />
Cooper Vapor made from solid cooper billet! All internal plastic and cooper parts (except magnets) where also made on the HAAS. A small batch of 50 vapors were produced as samples by Patrick George.<br />
<gallery heights=200px mode=packed><br />
File:HAAS_Cooper_Vapor.jpg|Cooper Vapor<br />
File:HAAS_Cooper_Vapor2.jpg|Inside View<br />
File:HAAS_Vapor_Demo.jpg|Vapor Cloud<br />
File:HAAS_Vapor_Parts.jpg|Internal Parts<br />
</gallery><br />
<br />
<br clear=all><br />
=== Brass Leather Stamp ===<br />
[[File:HAAS_Brass_Leather_Stamp.jpg|300px|thumb|left|Silicone Mold]]<br />
<br />
Leather stamp made by engraving into brass round stock. Stamp was used to make a special leather bound book cover by Brain Wennberg.</div>JimKhttps://www.i3detroit.org/wi/index.php?title=File:HAAS_Brass_Leather_Stamp.jpg&diff=10283File:HAAS Brass Leather Stamp.jpg2015-03-17T15:24:29Z<p>JimK: Brass leather stamp.</p>
<hr />
<div>Brass leather stamp.</div>JimKhttps://www.i3detroit.org/wi/index.php?title=CNC_Photo_Gallery&diff=10282CNC Photo Gallery2015-03-17T15:21:56Z<p>JimK: /* Cooper Vapor */ Changed layout.</p>
<hr />
<div>== CNC Zone Photo Gallery ==<br />
<br />
In no particular order, the following pictures are some of the parts and projects produced in the CNC Zone.<br />
<br />
<br clear=all><br />
=== HAAS Angle Clamp ===<br />
[[File:HAAS_Custom_Clamp.jpg|400px|thumb|left|Custom Angle Clamp]]<br />
<br />
The part being cut is a small clamp. The stock is being help in the vise at a 5 degree angle. This is being cut on the HAAS VF3.<br />
<br />
<br clear=all><br />
=== HAAS FIRST Shifter Plate ===<br />
[[File:HAAS_Shifter_Plate.jpg|400px|thumb|left|FIRST Shifter Plate]]<br />
<br />
The plate in the bottom left corner of the photo is the shifter plate. The part is shown just as it come out of the HAAS. To finish the plate, the three tabs / webs need to be cut to free the part from the stock. Then, small amount of filing is done to clean up the tab / web locations. Using tabs in this way makes for easy work holding.<br />
<br />
<br clear=all><br />
=== HAAS Hemingwrite Aluminum Case ===<br />
[[File:HAAS_Hemingwrite.jpg|400px|thumb|left|Hemingwrite Aluminum Case]]<br />
<br />
As part of a contest Adam Leeb entered, Adam designed a beautiful aluminum case cut from solid billet. He designed the case in SolidWorks and used a software plugin called HSM to design all the tool paths.<br />
<br />
Adam, and his design partner, got invited to New York city as finalist in the contest. The project has since turned into a successful Kickstarter project which (currently) has raised over $320,000 dollars.<br />
<br />
<br clear=all><br />
=== OCNC Small Sketch-Chair ===<br />
[[File:OCNC_Small_Sketch_Chair.jpg|300px|thumb|left|Small Sketch-Chair]]<br />
<br />
There was a Kickstarter called "Sketch Chair" which was software to allow for designing furniture to be cut on a CNC wood router. This chair is the same chair in their Kickstarter. <br />
<br />
Here is a link to the chair design: http://www.sketchchair.cc/design/7<br />
<br />
The original Kickstarter design was scaled based on the plywood thickness. As a result of using 1/8" plywood, the chair turned out about 2 feet tall. Cool, but useless unless your three yours old. A full size chair (using 1/4" plywood) was also made.<br />
<br />
The pieces were cut on the were cut on the Orange CNC Wood Router (OCNC for short). Thanks again, Steve N., for an awesome machine.<br />
<br />
<br clear=all><br />
=== Spherical Mold for Silicone ===<br />
[[File:HAAS Rubber Sphere Mold.jpg|300px|thumb|left|Silicone Mold]]<br />
<br />
Using SolidWorks + HSM, cut a pair of hemispheres into aluminum. The cavity was cut using a 1/2" and 1/4" ball nose end mill. Total machining time was one hour per hemisphere. The finished mold makes 2" silicon spherical parts.<br />
<br />
<br clear=all><br />
=== Cooper Vapor ===<br />
Cooper Vapor made from solid cooper billet! All internal plastic and cooper parts (except magnets) where also made on the HAAS. A small batch of 50 vapors were produced as samples.<br />
<gallery heights=200px mode=packed><br />
File:HAAS_Cooper_Vapor.jpg|Cooper Vapor<br />
File:HAAS_Cooper_Vapor2.jpg|Inside View<br />
File:HAAS_Vapor_Demo.jpg|Vapor Cloud<br />
File:HAAS_Vapor_Parts.jpg|Internal Parts<br />
</gallery></div>JimKhttps://www.i3detroit.org/wi/index.php?title=CNC_Photo_Gallery&diff=10281CNC Photo Gallery2015-03-17T15:15:57Z<p>JimK: Added Cooper Vapor Project</p>
<hr />
<div>== CNC Zone Photo Gallery ==<br />
<br />
In no particular order, the following pictures are some of the parts and projects produced in the CNC Zone.<br />
<br />
<br clear=all><br />
=== HAAS Angle Clamp ===<br />
[[File:HAAS_Custom_Clamp.jpg|400px|thumb|left|Custom Angle Clamp]]<br />
<br />
The part being cut is a small clamp. The stock is being help in the vise at a 5 degree angle. This is being cut on the HAAS VF3.<br />
<br />
<br clear=all><br />
=== HAAS FIRST Shifter Plate ===<br />
[[File:HAAS_Shifter_Plate.jpg|400px|thumb|left|FIRST Shifter Plate]]<br />
<br />
The plate in the bottom left corner of the photo is the shifter plate. The part is shown just as it come out of the HAAS. To finish the plate, the three tabs / webs need to be cut to free the part from the stock. Then, small amount of filing is done to clean up the tab / web locations. Using tabs in this way makes for easy work holding.<br />
<br />
<br clear=all><br />
=== HAAS Hemingwrite Aluminum Case ===<br />
[[File:HAAS_Hemingwrite.jpg|400px|thumb|left|Hemingwrite Aluminum Case]]<br />
<br />
As part of a contest Adam Leeb entered, Adam designed a beautiful aluminum case cut from solid billet. He designed the case in SolidWorks and used a software plugin called HSM to design all the tool paths.<br />
<br />
Adam, and his design partner, got invited to New York city as finalist in the contest. The project has since turned into a successful Kickstarter project which (currently) has raised over $320,000 dollars.<br />
<br />
<br clear=all><br />
=== OCNC Small Sketch-Chair ===<br />
[[File:OCNC_Small_Sketch_Chair.jpg|300px|thumb|left|Small Sketch-Chair]]<br />
<br />
There was a Kickstarter called "Sketch Chair" which was software to allow for designing furniture to be cut on a CNC wood router. This chair is the same chair in their Kickstarter. <br />
<br />
Here is a link to the chair design: http://www.sketchchair.cc/design/7<br />
<br />
The original Kickstarter design was scaled based on the plywood thickness. As a result of using 1/8" plywood, the chair turned out about 2 feet tall. Cool, but useless unless your three yours old. A full size chair (using 1/4" plywood) was also made.<br />
<br />
The pieces were cut on the were cut on the Orange CNC Wood Router (OCNC for short). Thanks again, Steve N., for an awesome machine.<br />
<br />
<br clear=all><br />
=== Spherical Mold for Silicone ===<br />
[[File:HAAS Rubber Sphere Mold.jpg|300px|thumb|left|Silicone Mold]]<br />
<br />
Using SolidWorks + HSM, cut a pair of hemispheres into aluminum. The cavity was cut using a 1/2" and 1/4" ball nose end mill. Total machining time was one hour per hemisphere. The finished mold makes 2" silicon spherical parts.<br />
<br />
<br clear=all><br />
=== Cooper Vapor ===<br />
Cooper Vapor made from solid cooper billet! All internal plastic and cooper parts (except magnets) where also made on the HAAS. A small batch of 50 vapors were produced as samples.<br />
<gallery><br />
File:HAAS_Cooper_Vapor.jpg|Cooper Vapor<br />
File:HAAS_Cooper_Vapor2.jpg|Inside View<br />
File:HAAS_Vapor_Demo.jpg|Vapor Cloud<br />
File:HAAS_Vapor_Parts.jpg|Internal Parts<br />
</gallery></div>JimKhttps://www.i3detroit.org/wi/index.php?title=File:HAAS_Vapor_Parts.jpg&diff=10280File:HAAS Vapor Parts.jpg2015-03-17T14:55:06Z<p>JimK: Internal vapor parts produced on the HAAS.</p>
<hr />
<div>Internal vapor parts produced on the HAAS.</div>JimKhttps://www.i3detroit.org/wi/index.php?title=File:HAAS_Vapor_Demo.jpg&diff=10279File:HAAS Vapor Demo.jpg2015-03-17T14:53:27Z<p>JimK: Cooper vapor in use.</p>
<hr />
<div>Cooper vapor in use.</div>JimKhttps://www.i3detroit.org/wi/index.php?title=File:HAAS_Cooper_Vapor2.jpg&diff=10278File:HAAS Cooper Vapor2.jpg2015-03-17T14:51:54Z<p>JimK: Vapor made from cooper. Pic shows inside guts.</p>
<hr />
<div>Vapor made from cooper. Pic shows inside guts.</div>JimKhttps://www.i3detroit.org/wi/index.php?title=File:HAAS_Cooper_Vapor.jpg&diff=10277File:HAAS Cooper Vapor.jpg2015-03-17T14:49:01Z<p>JimK: Vapor made from solid cooper.</p>
<hr />
<div>Vapor made from solid cooper.</div>JimKhttps://www.i3detroit.org/wi/index.php?title=CNC_Photo_Gallery&diff=10276CNC Photo Gallery2015-03-17T14:45:32Z<p>JimK: /* Spherical Mold for Silicon */ Update</p>
<hr />
<div>== CNC Zone Photo Gallery ==<br />
<br />
In no particular order, the following pictures are some of the parts and projects produced in the CNC Zone.<br />
<br />
<br clear=all><br />
=== HAAS Angle Clamp ===<br />
[[File:HAAS_Custom_Clamp.jpg|400px|thumb|left|Custom Angle Clamp]]<br />
<br />
The part being cut is a small clamp. The stock is being help in the vise at a 5 degree angle. This is being cut on the HAAS VF3.<br />
<br />
<br clear=all><br />
=== HAAS FIRST Shifter Plate ===<br />
[[File:HAAS_Shifter_Plate.jpg|400px|thumb|left|FIRST Shifter Plate]]<br />
<br />
The plate in the bottom left corner of the photo is the shifter plate. The part is shown just as it come out of the HAAS. To finish the plate, the three tabs / webs need to be cut to free the part from the stock. Then, small amount of filing is done to clean up the tab / web locations. Using tabs in this way makes for easy work holding.<br />
<br />
<br clear=all><br />
=== HAAS Hemingwrite Aluminum Case ===<br />
[[File:HAAS_Hemingwrite.jpg|400px|thumb|left|Hemingwrite Aluminum Case]]<br />
<br />
As part of a contest Adam Leeb entered, Adam designed a beautiful aluminum case cut from solid billet. He designed the case in SolidWorks and used a software plugin called HSM to design all the tool paths.<br />
<br />
Adam, and his design partner, got invited to New York city as finalist in the contest. The project has since turned into a successful Kickstarter project which (currently) has raised over $320,000 dollars.<br />
<br />
<br clear=all><br />
=== OCNC Small Sketch-Chair ===<br />
[[File:OCNC_Small_Sketch_Chair.jpg|300px|thumb|left|Small Sketch-Chair]]<br />
<br />
There was a Kickstarter called "Sketch Chair" which was software to allow for designing furniture to be cut on a CNC wood router. This chair is the same chair in their Kickstarter. <br />
<br />
Here is a link to the chair design: http://www.sketchchair.cc/design/7<br />
<br />
The original Kickstarter design was scaled based on the plywood thickness. As a result of using 1/8" plywood, the chair turned out about 2 feet tall. Cool, but useless unless your three yours old. A full size chair (using 1/4" plywood) was also made.<br />
<br />
The pieces were cut on the were cut on the Orange CNC Wood Router (OCNC for short). Thanks again, Steve N., for an awesome machine.<br />
<br />
<br clear=all><br />
=== Spherical Mold for Silicon ===<br />
[[File:HAAS Rubber Sphere Mold.jpg|300px|thumb|left|Small Sketch-Chair]]<br />
<br />
Using SolidWorks + HSM, cut a pair of hemispheres into aluminum. The cavity was cut using a 1/2" and 1/4" ball nose end mill. Total machining time was one hour per hemisphere. The finished mold makes 2" silicon spherical parts.</div>JimKhttps://www.i3detroit.org/wi/index.php?title=CNC_Photo_Gallery&diff=10275CNC Photo Gallery2015-03-17T14:43:56Z<p>JimK: Added Spherical Mold</p>
<hr />
<div>== CNC Zone Photo Gallery ==<br />
<br />
In no particular order, the following pictures are some of the parts and projects produced in the CNC Zone.<br />
<br />
<br clear=all><br />
=== HAAS Angle Clamp ===<br />
[[File:HAAS_Custom_Clamp.jpg|400px|thumb|left|Custom Angle Clamp]]<br />
<br />
The part being cut is a small clamp. The stock is being help in the vise at a 5 degree angle. This is being cut on the HAAS VF3.<br />
<br />
<br clear=all><br />
=== HAAS FIRST Shifter Plate ===<br />
[[File:HAAS_Shifter_Plate.jpg|400px|thumb|left|FIRST Shifter Plate]]<br />
<br />
The plate in the bottom left corner of the photo is the shifter plate. The part is shown just as it come out of the HAAS. To finish the plate, the three tabs / webs need to be cut to free the part from the stock. Then, small amount of filing is done to clean up the tab / web locations. Using tabs in this way makes for easy work holding.<br />
<br />
<br clear=all><br />
=== HAAS Hemingwrite Aluminum Case ===<br />
[[File:HAAS_Hemingwrite.jpg|400px|thumb|left|Hemingwrite Aluminum Case]]<br />
<br />
As part of a contest Adam Leeb entered, Adam designed a beautiful aluminum case cut from solid billet. He designed the case in SolidWorks and used a software plugin called HSM to design all the tool paths.<br />
<br />
Adam, and his design partner, got invited to New York city as finalist in the contest. The project has since turned into a successful Kickstarter project which (currently) has raised over $320,000 dollars.<br />
<br />
<br clear=all><br />
=== OCNC Small Sketch-Chair ===<br />
[[File:OCNC_Small_Sketch_Chair.jpg|300px|thumb|left|Small Sketch-Chair]]<br />
<br />
There was a Kickstarter called "Sketch Chair" which was software to allow for designing furniture to be cut on a CNC wood router. This chair is the same chair in their Kickstarter. <br />
<br />
Here is a link to the chair design: http://www.sketchchair.cc/design/7<br />
<br />
The original Kickstarter design was scaled based on the plywood thickness. As a result of using 1/8" plywood, the chair turned out about 2 feet tall. Cool, but useless unless your three yours old. A full size chair (using 1/4" plywood) was also made.<br />
<br />
The pieces were cut on the were cut on the Orange CNC Wood Router (OCNC for short). Thanks again, Steve N., for an awesome machine.<br />
<br />
<br clear=all><br />
=== Spherical Mold for Silicon ===<br />
[[File:HAAS Rubber Sphere Mold.jpg|300px|thumb|left|Small Sketch-Chair]]<br />
<br />
Using SolidWorks + HSM, cut a pair of hemispheres into aluminum. The cavity was cut using a 1/2" and 1/4" ball nose end mill. Total machining time was one hour per hemisphere.</div>JimKhttps://www.i3detroit.org/wi/index.php?title=File:HAAS_Rubber_Sphere_Mold.jpg&diff=10273File:HAAS Rubber Sphere Mold.jpg2015-03-17T14:38:42Z<p>JimK: Spherical mold for silicone rubber cut on the HAAS.</p>
<hr />
<div>Spherical mold for silicone rubber cut on the HAAS.</div>JimKhttps://www.i3detroit.org/wi/index.php?title=Haas_VF-3_CNC_Mill&diff=10272Haas VF-3 CNC Mill2015-03-17T14:27:23Z<p>JimK: /* Operators */ Updated list.</p>
<hr />
<div>{{Equipment<br />
|Name=HAAS VF-3<br />
|LooksLike=i3_HAAS.jpg<br />
|Owner=i3Detroit<br />
|MakeModel=HAAS VF-3<br />
|StorageLocation=In the back corner of the shop - You can't miss it. It is practically the only thing in that corner of the space.<br />
|Authorization Required=No<br />
|Status=Running<br />
|Documentation=[http://diy.haascnc.com/ Haas Automation Resource Center] - Contains G-code manuals, Service Manuals, Repair Manuals, etc.<br />
|OtherReferences=Travels - 40" x 20" x 25"<br />
<br />
Spindle Motor - 15 HP<br />
<br />
Spindle RPM - 7500 RPM<br />
<br />
Tool type - CAT40<br />
<br />
Number of Positions on Tool Changer: 20<br />
<br />
Max. Cutting Feed Rates: 200 IPM<br />
<br />
Rapid Feed Rate: 450 IPM<br />
<br />
Machine Weight<br />
- Mill Approx 12000 Lbs. <br />
- Pallet Changer 4000 Lbs.<br />
|Intro=A vertical CNC machining center with 40" travel.<br />
|Rules=Must be on the list of operators to actually run the machine, but anyone can request a part to be cut.<br />
|Instructions=Users can follow this flowchart on the overall process.<br />
<br />
[[Torq Cut Process Flowchart]]<br />
|MaintenanceInfo=Maintenance is performed by the operators.<br><br />
[[HAAS_Maintenance|HAAS Maintenance Notes Page]]<br />
|FAQs=See below for a growing list of questions and answers.<br />
|ToDos=# A pricing structure needs to be established. This is to cover consumables used in making parts for members.<br />
|Equipment User=<br />
|Equipment Trainer=<br />
}}<br />
== Photo Gallery == <br />
HAAS Photo Gallery of Member Projects done in the CNC Zone: [[CNC_Photo_Gallery|CNC Photo Gallery]]<br />
{|<br />
| [[File:HAAS_Shifter_Plate.jpg|200px|thumb|link=https://www.i3detroit.org/wiki/CNC_Photo_Gallery]]<br />
| [[File:HAAS_Custom_Clamp.jpg|200px|thumb|link=https://www.i3detroit.org/wiki/CNC_Photo_Gallery]]<br />
| [[File:HAAS_Hemingwrite.jpg|200px|thumb|link=https://www.i3detroit.org/wiki/CNC_Photo_Gallery]]<br />
|}<br />
<br />
[[Category:CNC Shop]]<br />
== Operators ==<br />
{| width="50%" border="2" cellpadding="1" cellspacing="1"<br />
|-<br />
! scope="col" | Operator Name<br />
! scope="col" | Trained By<br />
|-<br />
| Brian Wennberg<br />
| *<br />
|-<br />
| James Kemp<br />
| *<br />
|-<br />
| Patrick George<br />
| JK<br />
|-<br />
| Brian McPherson<br />
| N/A<br />
|-<br />
| Jacob Runyan<br />
| JK, BW<br />
|-<br />
| Terry Wynn<br />
| JK<br />
|-<br />
|}<br />
<br />
== References for Operators ==<br />
<br />
------- Work in Procress -------<br />
<br />
==FAQ==<br />
===What types of files does the CNC support?===<br />
The CNC itself only takes G-Code from a generic text file. These need to be transferred to the machine via a serial link.<br />
<br />
===What are the Pallet Changer locations?===<br />
#The following locations line up the HAAS table with the pallet changer. Since the pallet changer can hold two pallets there are two possible positions.<br />
#*The West location (closest to the operator) is at X-40.00 Y-0.11 using absolute machine coordinates.<br />
#*The East location (closest to the back wall) is at X-40.00 Y-19.88 using absolute machine coordinates.<br />
<br />
===What is the procedure to exchange pallets on the HAAS?===<br />
#WARNING #1: If, at any time, the pallet changer is NOT doing what you want, quickly push the ESTOP on the pallet changer. The ESTOP will VERY QUICKLY dump the pneumatic air pressure to deactivate the pallet changer. There are two ESTOP buttons on the pallet changer - make sure you know where they are before operating the pallet changer!<br />
#WARNING #2: Make absolutely sure you know which load / unload location the HAAS is aligned with. As an example, it is VERY EASY to have the HAAS aligned with location #2 and push a pallet off location #1. The pallet will fall inside the machine and is VERY DIFFICULT to lift back into place. You HAVE BEEN WARNED.<br />
#NOTE, inside the HAAS, the pallet rests on a part called a ''receiver''. The receiver locates and locks the pallet into position on the HAAS bed. The receiver operates using pneumatic air pressure which is supplied from the pallet changer.<br />
#*Aligned the HAAS table with the pallet changer where the pallet is to be stored. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Plug the 110Vac electrical cord from the pallet changer into an open outlet.<br />
#*Using the pallet changer's control panel, set the "DOOR OPEN" to "ON" to open the sliding window / door.<br />
#*Next, set "UNCLAMP" to "ON" to use pneumatic air pressure to unlock and raise the pallet in the HAAS.<br />
#**If the pallet does nice raise evenly, use the 4x4 stick to ''nudge'' the pallet to raise.<br />
#*Extend the rails from the pallet changer by setting either "EXT #1" or "EXT #2" to "ON" depending on which location the HAAS is aligned with.<br />
#**Make sure you use the correct "Ext #x" here! This is where it's easy to dump a pallet inside the HAAS by accident!<br />
#*With the rails extended and the pallet raised, push the pallet off the HAAS and onto the pallet changer.<br />
#*Set "EXT #x" to "OFF" (note, nothing will happen yet). Now, set "HOME #x" to "ON" to have the rails retract. While the rails are retracting keep the pallet centered on the rails.<br />
#*Once the rails are retracted, set "HOME #x" to "OFF".<br />
#*Move the HAAS table so it now aligns with the pallet you wish to load. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Set "EXT #x" to "ON" depending on which location the HAAS is aligned with. Again, be very careful which "EXT #x" you select!<br />
#*Slowly push the new pallet onto the receiver inside the HAAS.<br />
#*Once the pallet has been pushed past the end of the pallet changer's extended rails, set "EXT #x" to "OFF" and "HOME #x" to "ON".<br />
#*With the rails retracted, set "HOME #x" to "OFF".<br />
#*Now, inspect the pallet on the receiver inside the HAAS.<br />
#**Using a flashlight, check that the pallet is slid correctly so that the locater pins on the receiver will engage the locater holes in the bottom of the pallet.<br />
#*With the pallet ready to drop onto the receiver locater pins, set "UNCLAMP" to "OFF" and "CLAMP" to "ON".<br />
#**Verify the pallet drops and locks onto the receiver evenly.<br />
#*Set "CLAMP" to "OFF". Also set "DOOR OPEN" to "OFF" and "DOOR CLOSE" to "ON". With the door closed, set "DOOR CLOSE" to "OFF".<br />
#*Finally, scroll through all the menu options and make sure they are set to "OFF".<br />
#*Unplug the electrical cord from the pallet changer.<br />
#*Done<br />
<br />
===How can I transfer my G-Code file to the HAAS?===<br />
#Use TeraTerm (a free open-source serial program) to send / receive your G-Code text file(s).<br />
#*Find the USB-to-Serial converter hanging inside the HAAS rolling tool cabinet.<br />
#*Plug the USB-to-Serial converter onto the end of the grey DB-9 cable.<br />
#**Verify the other end of the cable is plugged into the back of the HAAS on Comm-1. <br />
#*Set TeraTerm to 38,400 baud, 8 bits, no parity. This is the max speed the HAAS can handle.<br />
#*Use TeraTerm's ability to handle XMODEM to either send or receive text files to your computer.<br />
#**Note, the XMODEM protocol will ensure the transfer is error free.<br />
#Setup your G-Code text file.<br />
#*On the HAAS, press "List Prog" to bring up a listing of all programs. Make sure your "O1234" program is not listed on the HAAS or you will overwrite someone's existing program.<br />
#*The G-Code text file's first and last line must be a single '%' character. This is just a requirement of the Fanuc G-Code dialect the HAAS (and most CNC machines) use.<br />
#*The second line of your text file must be in the form of "O1234 (Some Comment)" where "O" in "O1234" is the capital letter 'O' (Not a Zero) followed by a four digit number.<br />
#*The comment, which is the text inside the parenthesis, will appear next to your "O1234" program on the HAAS so pick something informative. <br />
#Transfer the File<br />
#*Using TeraTerm, select the menu option "File > Transfer > XMODEM > Send". Use the TeraTerm pop-up dialog box to select your text file on your PC.<br />
#**TeraTerm will open the file and then, using the XMODEM protocol, wait for the HAAS to respond. <br />
#*On the HAAS, after pressing "List Prog", scroll/page-down to the bottom and get the cursor highlighting the word "All". <br />
#*Press the HAAS button "RS-232 Recv.". The bottom of the HAAS display will show messages indicating percent complete as the transfer takes place.<br />
#**The HAAS message might just be a flash if the program is short. <br />
#Verify the transfer.<br />
#*After the transfer is complete the HAAS places an "*" in front of the new "O1234" program name indicating it is the selected active program. <br />
#*Press "Edit" to open the file on the HAAS for inspection. <br />
<br />
A couple of notes, TeraTerm is already loaded on the [[Design Workstation]] near the HAAS. Using a thumb drive, you can use copy your G-Code file to the [[Design Workstation]] for xfer to the HAAS. The [[Design Workstation]] is also connected to the internet so you can use some internet cloud storage (think Dropbox) instead of a thumb drive.<br />
<br />
===How do I set the offset for my tool lengths?===<br />
#Decide on a tool number. The quickest and easiest way is to find an open slot in the tool changer.<br />
#Press the "MDI" button. With '''NO''' tool loaded in the spindle, enter "T5" (assuming your using tool #5).<br />
#*With "T5" entered on the bottom of the MDI screen, press the button "ATC FWD".<br />
#**The HAAS will perform a tool change to tool #5.<br />
#**Note, if the HAAS was just powered up it will first home the tool changer to T1. Just enter "T5"/"ATC FWD" again and the HAAS will tool change to #5.<br />
#Enter the following couple of line in the MDI window.<br />
#*"G43 H05 (Use tool offsets / Select Tool #5);"<br />
#*"M00 (Stop / Pause);"<br />
#Press the "Home" key to jump the cursor to the top right corner on the MDI screen.<br />
#Press the large green "Cycle Start" button.<br />
#*There might be a slight delay as the coolant nozzle moves to the correct position.<br />
#*After the two line program stops, press the "POSIT" button. Look in the upper right corner for G54 locations.<br />
#Press the "Handle Jog" button to start jogging the machine.<br />
#Load your tool #5 in the spindle at this point.<br />
#Press one of the axis buttons to select jogging on that axis.<br />
#*Press the ".01" button for medium jogging speed.<br />
#Jog your tool so that it is just touching the top of the work surface.<br />
#*Note, there is a piece of brass shim stock that can be inserted between the tool tip and the work surface.<br />
#*The brass shim stock is machined to be 0.0015" thick.<br />
#*As the tool is lowered, wiggle the shim until the tool just sticks and stop the shim from wiggling.<br />
#Press the "Offset" button and move the cursor to tool #5's row.<br />
#*Might have to use a combo of page up/down and cursor keys to get to the right screen and row.<br />
#With the cursor on row #5 and the field under the "Geometry" column highlighted, press the "Tool Ofset Mesur" button.<br />
#*Pressing this button will overwrite the current setting with the current Z axis value.<br />
#Adjust for the 0.0015 shim by typing "-0.0015" and then pressing the "Write" button.<br />
#*The value in the "Geometry" field will adjust down by 0.0015 inches.<br />
#The tool length for #5 is now set.<br />
#*Press the "MDI" button again and then press "Home" and "Cycle Start" again.<br />
#**This set get the machine to reset to the new G54 coordinate values.<br />
#*Press the "POSIT" button and notice the G54 locations are now set to your tool.<br />
#Done.<br />
<br />
===How do I generate G-Code for the CNC?===<br />
There are a couple of different ways.<br />
#Create a text file with the appropriate G & M Codes. <br />
#*There is a program reference guide on the shelves back by the machine. Also see [http://diy.haascnc.com/g-codes-mills G-Codes for Mills] and [http://diy.haascnc.com/sites/default/files/Locked/Manuals/Operator/2014/Mill/English/Mill_Operators_Manual_96-8200_Rev_B_October_2014.pdf Mill Operators Manual].<br />
#Use a wizard to create the g-code for you.<br />
#*There are a couple of g-code generators listed in the useful links on the main page for the [[CNC Shop]].<br />
#Use CAM software to create g-code from a 3D model. <br />
#*MasterCAM is available on the [[Design Workstation]] in the CNC area.<br />
<br />
===What tips would you give in designing a part?===<br />
Design your part with the knowledge that you will need to hold in some fashion while it is being cut. Without proper hold downs it will be very hard to cut you part accurately.</div>JimKhttps://www.i3detroit.org/wi/index.php?title=Minutes:Meeting_Minutes_20150303&diff=9887Minutes:Meeting Minutes 201503032015-03-02T22:06:53Z<p>JimK: /* CNC Zone */</p>
<hr />
<div>[[Category:Meeting Minutes]]<br />
<br />
=Agenda for [[Has Meeting Date::03-03-2015]]=<br />
'''Chair: Brian McPherson '''<br />
<br />
==Introductions==<br />
<br />
==Show and Tell==<br />
<br />
==Old Business==<br />
<br />
===Completed===<br />
===Tabled===<br />
===Ongoing===<br />
<br />
== New Business ==<br />
<br />
===First Quarterly Pot Lock===<br />
* When is it?<br />
<br />
<br />
===Yuri's Night===<br />
* See Konrad after the meeting for updates<br />
<br />
== Zone updates ==<br />
<br />
===Bike Zone===<br />
<br />
===CNC Zone===<br />
* We had a coolant pump failure which cost $800 bucks to resolve. Thanks to Patrick, the new pump is in and running.<br />
* Training trainers classes continue well.<br />
* Last Friday, we had a major overview of the training program among folks interested in the Zone. Very good debate.<br />
* The Zone continues to see heavy use.<br />
* I know I'm forgetting more...<br />
<br />
===Compute Zone===<br />
<br />
==== Wiki ====<br />
24 active users in the last 30 days<br />
<br />
Highlights<br />
* Jim Kemp created [[CNC_Photo_Gallery]]<br />
* David Henry created a project page for [[LeatherHeartPurse]]<br />
* Charlie Rysenga made lots of updates to [[HOWTO Host an Event at i3detroit]]<br />
* Greg Smith created a page for the new [[Jet_Jointer]]<br />
<br />
===Craft Room===<br />
<br />
===E Lab===<br />
The good:<br />
* Zone hasn't collapsed yet.<br />
* Members are in the lab working on stuff all the time.<br />
<br />
The bad:<br />
* Nobody ever posts writeups of the stuff they make.<br />
* Instead of emails when parts run out, I get little post-it notes in the drawer. That's not helpful -- if I can notice the note, I can notice the drawer is empty myself, thanks! I need the email because *you* noticed the drawer was empty.<br />
<br />
The ugly:<br />
* The Neato vacuum was on loan to the space but I need it at home, so it's going home.<br />
* There are lots of Roomba vacuums under the west bench, in need of various types of repair.<br />
* Someone fix one, please, or the floor's gonna be pretty hideous pretty fast.<br />
* One of them just needs the charging FETs replaced; new parts are the SMT-crap bin.<br />
<br />
===Fab Lab===<br />
<br />
=== Infrastructure ===<br />
<br />
===Injection Molding===<br />
Professional repair quote costs too much (would take aprox 80% of budget on single part), anyone familiar with honing cylinders?? <br />
There is a bur in the cylinder that we will machine this weekend then further investigate the seal replacement. <br />
<br />
Derek is working on a mold for the small molder, hopefully we will have this machined and demo'd by April 1st.<br />
<br />
===Kiln Zone===<br />
<br />
===Laser Zone===<br />
* Bumblebee has been added to the wiki's Equipment Access System.<br />
**If you're trained and have your member box set up, you should see it listed. Let me know if it isn't working.<br />
*The Laser continues to see very frequent use.<br />
*Please don't change hardware settings on the laser itself, unless you have a really good reason. And if so, '''*change them back when you're done!*'''<br />
<br />
===Metal Shop===<br />
<br />
===Sky Zone===<br />
Currently working with Murray Lighting (on 8 mile, thanks for the suggestion Nate W.), they're pretty cool. Options are:<br />
*New T8 Fixture with six lights for $79, sends without lights (purportedly, cost will be ~$100 when we consider 6 bulbs)<br />
*New T5 fixture with four lights, for ~$93, sends WITH lights<br />
*Used T8 fixture with three lights, designed for tile ceiling installation, for $22, probably sends without lights<br />
<br />
Overall, we could buy all of the used fixtures, 40 in all, but then this may lead to issues with 'over loading' circuits [comment from infrastructure zone warden = ] as we would put them on seven foot center, instead of 14. I see the best option as buying the T5 fixtures, as the upfront cost is less than that for the T8 fixtures. I would love to hear a discussion from the loudest voices on why not to do this, as it is a long-term question of increased bulb replacement cost vs efficiency gain, and the light output of six T8's versus four T5's (he indicated they were comparable).<br />
<br />
<br />
*The Sky Zone was used by all active members during the month of February. <br />
*The Sky Zone was up 100% of the month. <br />
*Gardeski repaired the front furnace <Good on Gardeski!><br />
*No classes were offered (seeking requests, repelling, rigging, Sky Zone watching, etc. <br />
*I need to purchase rigging and consumables. <br />
*I will be requesting assistance for installation of light fixtures. <br />
*Could someone move the craposaurus rex away from the CNC, according to the CNC Zone Warden, the Sky Zone in this area is sacred and only to be used by his approval (ongoing negotiations).<br />
<br />
===Tool Crib===<br />
<br />
===Tree House===<br />
<br />
===Vinyl Zone===<br />
<br />
===Welding Zone===<br />
<br />
===Wood Shop===<br />
<br />
==Action Items==<br />
<br />
<!-- Semantic MediaWiki Query to collect all action items created with the Action Item Template --><br />
<!-- Example of Action Item Template: {{Action Item|Jamie|Make example action item}} --><br />
<br />
{{#ask: [[-Has subobject::{{FULLPAGENAME}}]] <br />
| ?Task = Action Item<br />
| ?POC = POC<br />
| default = no action items<br />
| mainlabel = -<br />
| headers = plain<br />
| link = none<br />
}}<br />
==Broom Party==<br />
<br />
=Meeting Metrics=<br />
* Time completed:<br />
* Funds appropriated:<br />
* Attendees:<br />
<br />
==Attendance==<br />
<br />
{{Scroll Box<br />
|width=50%<br />
|height=100<br />
|text=<br />
# Brian McPherson<br />
# Jamie Burdeski<br />
<br />
}}</div>JimKhttps://www.i3detroit.org/wi/index.php?title=CNC_Photo_Gallery&diff=9697CNC Photo Gallery2015-02-07T21:21:17Z<p>JimK: Spelling mistake.</p>
<hr />
<div>== CNC Zone Photo Gallery ==<br />
<br />
In no particular order, the following pictures are some of the parts and projects produced in the CNC Zone.<br />
<br />
<br clear=all><br />
=== HAAS Angle Clamp ===<br />
[[File:HAAS_Custom_Clamp.jpg|400px|thumb|left|Custom Angle Clamp]]<br />
<br />
The part being cut is a small clamp. The stock is being help in the vise at a 5 degree angle. This is being cut on the HAAS VF3.<br />
<br />
<br clear=all><br />
=== HAAS FIRST Shifter Plate ===<br />
[[File:HAAS_Shifter_Plate.jpg|400px|thumb|left|FIRST Shifter Plate]]<br />
<br />
The plate in the bottom left corner of the photo is the shifter plate. The part is shown just as it come out of the HAAS. To finish the plate, the three tabs / webs need to be cut to free the part from the stock. Then, small amount of filing is done to clean up the tab / web locations. Using tabs in this way makes for easy work holding.<br />
<br />
<br clear=all><br />
=== HAAS Hemingwrite Aluminum Case ===<br />
[[File:HAAS_Hemingwrite.jpg|400px|thumb|left|Hemingwrite Aluminum Case]]<br />
<br />
As part of a contest Adam Leeb entered, Adam designed a beautiful aluminum case cut from solid billet. He designed the case in SolidWorks and used a software plugin called HSM to design all the tool paths.<br />
<br />
Adam, and his design partner, got invited to New York city as finalist in the contest. The project has since turned into a successful Kickstarter project which (currently) has raised over $320,000 dollars.<br />
<br />
<br clear=all><br />
=== OCNC Small Sketch-Chair ===<br />
[[File:OCNC_Small_Sketch_Chair.jpg|300px|thumb|left|Small Sketch-Chair]]<br />
<br />
There was a Kickstarter called "Sketch Chair" which was software to allow for designing furniture to be cut on a CNC wood router. This chair is the same chair in their Kickstarter. <br />
<br />
Here is a link to the chair design: http://www.sketchchair.cc/design/7<br />
<br />
The original Kickstarter design was scaled based on the plywood thickness. As a result of using 1/8" plywood, the chair turned out about 2 feet tall. Cool, but useless unless your three yours old. A full size chair (using 1/4" plywood) was also made.<br />
<br />
The pieces were cut on the were cut on the Orange CNC Wood Router (OCNC for short). Thanks again, Steve N., for an awesome machine.</div>JimKhttps://www.i3detroit.org/wi/index.php?title=CNC_Photo_Gallery&diff=9696CNC Photo Gallery2015-02-07T21:20:09Z<p>JimK: Added Wood Sketch Chair Project</p>
<hr />
<div>== CNC Zone Photo Gallery ==<br />
<br />
In no particular order, the following pictures are some of the parts and projects produced in the CNC Zone.<br />
<br />
<br clear=all><br />
=== HAAS Angle Clamp ===<br />
[[File:HAAS_Custom_Clamp.jpg|400px|thumb|left|Custom Angle Clamp]]<br />
<br />
The part being cut is a small clamp. The stock is being help in the vise at a 5 degree angle. This is being cut on the HAAS VF3.<br />
<br />
<br clear=all><br />
=== HAAS FIRST Shifter Plate ===<br />
[[File:HAAS_Shifter_Plate.jpg|400px|thumb|left|FIRST Shifter Plate]]<br />
<br />
The plate in the bottom left corner of the photo is the shifter plate. The part is shown just as it come out of the HAAS. To finish the plate, the three tabs / webs need to be cut to free the part from the stock. Then, small amount of filing is done to clean up the tab / web locations. Using tabs in this way makes for easy work holding.<br />
<br />
<br clear=all><br />
=== HAAS Hemingwrite Aluminum Case ===<br />
[[File:HAAS_Hemingwrite.jpg|400px|thumb|left|Hemingwrite Aluminum Case]]<br />
<br />
As part of a contest Adam Leeb entered, Adam designed a beautiful aluminum case cut from solid billet. He designed the case in SolidWorks and used a software plugin called HSM to design all the tool paths.<br />
<br />
Adam, and his design partner, got invited to New York city as finalist in the contest. The project has since turned into a successful Kickstarter project which (currently) has raised over $320,000 dollars.<br />
<br />
<br clear=all><br />
=== HAAS Hemingwrite Aluminum Case ===<br />
[[File:OCNC_Small_Sketch_Chair.jpg|300px|thumb|left|Small Sketch-Chair]]<br />
<br />
There was a Kickstarter called "Sketch Chair" which was software to allow for designing furniture to be cut on a CNC wood router. This chair is the same chair in their Kickstarter. <br />
<br />
Here is a link to the chair design: http://www.sketchchair.cc/design/7<br />
<br />
The original Kickstarter design was scaled based on the plywood thickness. As a result of using 1/8" plywood, the chair turned out about 2 feet tall. Cool, but useless unless your three yours old. A full size chair (using 1/4" plywood) was also made.<br />
<br />
The pieces were cut on the were cut on the Orange CNC Wood Router (OCNC for short). Thanks again, Steve N., for an awesome machine.</div>JimKhttps://www.i3detroit.org/wi/index.php?title=File:OCNC_Small_Sketch_Chair.jpg&diff=9695File:OCNC Small Sketch Chair.jpg2015-02-07T21:06:32Z<p>JimK: JimK uploaded a new version of File:OCNC Small Sketch Chair.jpg</p>
<hr />
<div>Small Sketch Chair<br />
Cut on Orange CNC Wood Router</div>JimKhttps://www.i3detroit.org/wi/index.php?title=File:OCNC_Small_Sketch_Chair.jpg&diff=9694File:OCNC Small Sketch Chair.jpg2015-02-07T21:06:20Z<p>JimK: Small Sketch Chair
Cut on Orange CNC Wood Router</p>
<hr />
<div>Small Sketch Chair<br />
Cut on Orange CNC Wood Router</div>JimKhttps://www.i3detroit.org/wi/index.php?title=Haas_VF-3_CNC_Mill&diff=9693Haas VF-3 CNC Mill2015-02-07T19:10:43Z<p>JimK: Added a better way to link to the photo gallery.</p>
<hr />
<div>{{Equipment <br />
<br />
| Name = HAAS VF-3<br />
<br />
| Intro = A vertical CNC machining center with 40" travel.<br />
<br />
| Owner = i3Detroit (100%)<br />
<br />
| StorageLocation = In the back corner of the shop - You can't miss it. It is practically the only thing in that corner of the space.<br />
<br />
| MakeModel = HAAS VF-3<br />
<br />
| Documentation = [http://diy.haascnc.com/ Haas Automation Resource Center] - Contains G-code manuals, Service Manuals, Repair Manuals, etc.<br />
<br />
| LooksLike = [[File:i3_HAAS.jpg|400px]]|<br />
<br />
| Rules = Must be on the list of operators to actually run the machine, but anyone can request a part to be cut.<br />
<br />
| OtherReferences = <br />
Travels - 40" x 20" x 25"<br />
<br />
Spindle Motor - 15 HP<br />
<br />
Spindle RPM - 7500 RPM<br />
<br />
Tool type - CAT40<br />
<br />
Number of Positions on Tool Changer: 20<br />
<br />
Max. Cutting Feed Rates: 200 IPM<br />
<br />
Rapid Feed Rate: 450 IPM<br />
<br />
Machine Weight<br />
- Mill Approx 12000 Lbs. <br />
- Pallet Changer 4000 Lbs.<br />
<br />
| Instructions =<br />
Users can follow this flowchart on the overall process.<br />
<br />
[[Torq Cut Process Flowchart]]<br />
<br />
| MaintenanceInfo =<br />
<br />
Maintenance is performed by the operators.<br><br />
[[HAAS_Maintenance|HAAS Maintenance Notes Page]]<br />
<br />
| ToDos = <br />
<br />
# A pricing structure needs to be established. This is to cover consumables used in making parts for members.<br />
<br />
| FAQs =<br />
See below for a growing list of questions and answers. <br />
<br />
}}<br />
<br />
== Photo Gallery == <br />
HAAS Photo Gallery of Member Projects done in the CNC Zone: [[CNC_Photo_Gallery|CNC Photo Gallery]]<br />
{|<br />
| [[File:HAAS_Shifter_Plate.jpg|200px|thumb|link=https://www.i3detroit.org/wiki/CNC_Photo_Gallery]]<br />
| [[File:HAAS_Custom_Clamp.jpg|200px|thumb|link=https://www.i3detroit.org/wiki/CNC_Photo_Gallery]]<br />
| [[File:HAAS_Hemingwrite.jpg|200px|thumb|link=https://www.i3detroit.org/wiki/CNC_Photo_Gallery]]<br />
|}<br />
<br />
[[Category:CNC Shop]]<br />
== Operators ==<br />
{| width="50%" border="2" cellpadding="1" cellspacing="1"<br />
|-<br />
! scope="col" | Operator Name<br />
! scope="col" | Trained By<br />
|-<br />
| Brian Wennberg<br />
| *<br />
|-<br />
| John Anderson<br />
| *<br />
|-<br />
| James Kemp<br />
| *<br />
|-<br />
| Paul Kerchen<br />
| *<br />
|-<br />
| Allen Majorovic<br />
| *<br />
|-<br />
| Brian McPherson<br />
| N/A<br />
|-<br />
| Jacob Runyan<br />
| JK, BW<br />
|-<br />
| Terry Wynn<br />
| JK<br />
|-<br />
|}<br />
<br />
== References for Operators ==<br />
<br />
------- Work in Procress -------<br />
<br />
==FAQ==<br />
===What types of files does the CNC support?===<br />
The CNC itself only takes G-Code from a generic text file. These need to be transferred to the machine via a serial link.<br />
<br />
===What are the Pallet Changer locations?===<br />
#The following locations line up the HAAS table with the pallet changer. Since the pallet changer can hold two pallets there are two possible positions.<br />
#*The West location (closest to the operator) is at X-40.00 Y-0.11 using absolute machine coordinates.<br />
#*The East location (closest to the back wall) is at X-40.00 Y-19.88 using absolute machine coordinates.<br />
<br />
===What is the procedure to exchange pallets on the HAAS?===<br />
#WARNING #1: If, at any time, the pallet changer is NOT doing what you want, quickly push the ESTOP on the pallet changer. The ESTOP will VERY QUICKLY dump the pneumatic air pressure to deactivate the pallet changer. There are two ESTOP buttons on the pallet changer - make sure you know where they are before operating the pallet changer!<br />
#WARNING #2: Make absolutely sure you know which load / unload location the HAAS is aligned with. As an example, it is VERY EASY to have the HAAS aligned with location #2 and push a pallet off location #1. The pallet will fall inside the machine and is VERY DIFFICULT to lift back into place. You HAVE BEEN WARNED.<br />
#NOTE, inside the HAAS, the pallet rests on a part called a ''receiver''. The receiver locates and locks the pallet into position on the HAAS bed. The receiver operates using pneumatic air pressure which is supplied from the pallet changer.<br />
#*Aligned the HAAS table with the pallet changer where the pallet is to be stored. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Plug the 110Vac electrical cord from the pallet changer into an open outlet.<br />
#*Using the pallet changer's control panel, set the "DOOR OPEN" to "ON" to open the sliding window / door.<br />
#*Next, set "UNCLAMP" to "ON" to use pneumatic air pressure to unlock and raise the pallet in the HAAS.<br />
#**If the pallet does nice raise evenly, use the 4x4 stick to ''nudge'' the pallet to raise.<br />
#*Extend the rails from the pallet changer by setting either "EXT #1" or "EXT #2" to "ON" depending on which location the HAAS is aligned with.<br />
#**Make sure you use the correct "Ext #x" here! This is where it's easy to dump a pallet inside the HAAS by accident!<br />
#*With the rails extended and the pallet raised, push the pallet off the HAAS and onto the pallet changer.<br />
#*Set "EXT #x" to "OFF" (note, nothing will happen yet). Now, set "HOME #x" to "ON" to have the rails retract. While the rails are retracting keep the pallet centered on the rails.<br />
#*Once the rails are retracted, set "HOME #x" to "OFF".<br />
#*Move the HAAS table so it now aligns with the pallet you wish to load. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Set "EXT #x" to "ON" depending on which location the HAAS is aligned with. Again, be very careful which "EXT #x" you select!<br />
#*Slowly push the new pallet onto the receiver inside the HAAS.<br />
#*Once the pallet has been pushed past the end of the pallet changer's extended rails, set "EXT #x" to "OFF" and "HOME #x" to "ON".<br />
#*With the rails retracted, set "HOME #x" to "OFF".<br />
#*Now, inspect the pallet on the receiver inside the HAAS.<br />
#**Using a flashlight, check that the pallet is slid correctly so that the locater pins on the receiver will engage the locater holes in the bottom of the pallet.<br />
#*With the pallet ready to drop onto the receiver locater pins, set "UNCLAMP" to "OFF" and "CLAMP" to "ON".<br />
#**Verify the pallet drops and locks onto the receiver evenly.<br />
#*Set "CLAMP" to "OFF". Also set "DOOR OPEN" to "OFF" and "DOOR CLOSE" to "ON". With the door closed, set "DOOR CLOSE" to "OFF".<br />
#*Finally, scroll through all the menu options and make sure they are set to "OFF".<br />
#*Unplug the electrical cord from the pallet changer.<br />
#*Done<br />
<br />
===How can I transfer my G-Code file to the HAAS?===<br />
#Use TeraTerm (a free open-source serial program) to send / receive your G-Code text file(s).<br />
#*Find the USB-to-Serial converter hanging inside the HAAS rolling tool cabinet.<br />
#*Plug the USB-to-Serial converter onto the end of the grey DB-9 cable.<br />
#**Verify the other end of the cable is plugged into the back of the HAAS on Comm-1. <br />
#*Set TeraTerm to 38,400 baud, 8 bits, no parity. This is the max speed the HAAS can handle.<br />
#*Use TeraTerm's ability to handle XMODEM to either send or receive text files to your computer.<br />
#**Note, the XMODEM protocol will ensure the transfer is error free.<br />
#Setup your G-Code text file.<br />
#*On the HAAS, press "List Prog" to bring up a listing of all programs. Make sure your "O1234" program is not listed on the HAAS or you will overwrite someone's existing program.<br />
#*The G-Code text file's first and last line must be a single '%' character. This is just a requirement of the Fanuc G-Code dialect the HAAS (and most CNC machines) use.<br />
#*The second line of your text file must be in the form of "O1234 (Some Comment)" where "O" in "O1234" is the capital letter 'O' (Not a Zero) followed by a four digit number.<br />
#*The comment, which is the text inside the parenthesis, will appear next to your "O1234" program on the HAAS so pick something informative. <br />
#Transfer the File<br />
#*Using TeraTerm, select the menu option "File > Transfer > XMODEM > Send". Use the TeraTerm pop-up dialog box to select your text file on your PC.<br />
#**TeraTerm will open the file and then, using the XMODEM protocol, wait for the HAAS to respond. <br />
#*On the HAAS, after pressing "List Prog", scroll/page-down to the bottom and get the cursor highlighting the word "All". <br />
#*Press the HAAS button "RS-232 Recv.". The bottom of the HAAS display will show messages indicating percent complete as the transfer takes place.<br />
#**The HAAS message might just be a flash if the program is short. <br />
#Verify the transfer.<br />
#*After the transfer is complete the HAAS places an "*" in front of the new "O1234" program name indicating it is the selected active program. <br />
#*Press "Edit" to open the file on the HAAS for inspection. <br />
<br />
A couple of notes, TeraTerm is already loaded on the [[Design Workstation]] near the HAAS. Using a thumb drive, you can use copy your G-Code file to the [[Design Workstation]] for xfer to the HAAS. The [[Design Workstation]] is also connected to the internet so you can use some internet cloud storage (think Dropbox) instead of a thumb drive.<br />
<br />
===How do I set the offset for my tool lengths?===<br />
#Decide on a tool number. The quickest and easiest way is to find an open slot in the tool changer.<br />
#Press the "MDI" button. With '''NO''' tool loaded in the spindle, enter "T5" (assuming your using tool #5).<br />
#*With "T5" entered on the bottom of the MDI screen, press the button "ATC FWD".<br />
#**The HAAS will perform a tool change to tool #5.<br />
#**Note, if the HAAS was just powered up it will first home the tool changer to T1. Just enter "T5"/"ATC FWD" again and the HAAS will tool change to #5.<br />
#Enter the following couple of line in the MDI window.<br />
#*"G43 H05 (Use tool offsets / Select Tool #5);"<br />
#*"M00 (Stop / Pause);"<br />
#Press the "Home" key to jump the cursor to the top right corner on the MDI screen.<br />
#Press the large green "Cycle Start" button.<br />
#*There might be a slight delay as the coolant nozzle moves to the correct position.<br />
#*After the two line program stops, press the "POSIT" button. Look in the upper right corner for G54 locations.<br />
#Press the "Handle Jog" button to start jogging the machine.<br />
#Load your tool #5 in the spindle at this point.<br />
#Press one of the axis buttons to select jogging on that axis.<br />
#*Press the ".01" button for medium jogging speed.<br />
#Jog your tool so that it is just touching the top of the work surface.<br />
#*Note, there is a piece of brass shim stock that can be inserted between the tool tip and the work surface.<br />
#*The brass shim stock is machined to be 0.0015" thick.<br />
#*As the tool is lowered, wiggle the shim until the tool just sticks and stop the shim from wiggling.<br />
#Press the "Offset" button and move the cursor to tool #5's row.<br />
#*Might have to use a combo of page up/down and cursor keys to get to the right screen and row.<br />
#With the cursor on row #5 and the field under the "Geometry" column highlighted, press the "Tool Ofset Mesur" button.<br />
#*Pressing this button will overwrite the current setting with the current Z axis value.<br />
#Adjust for the 0.0015 shim by typing "-0.0015" and then pressing the "Write" button.<br />
#*The value in the "Geometry" field will adjust down by 0.0015 inches.<br />
#The tool length for #5 is now set.<br />
#*Press the "MDI" button again and then press "Home" and "Cycle Start" again.<br />
#**This set get the machine to reset to the new G54 coordinate values.<br />
#*Press the "POSIT" button and notice the G54 locations are now set to your tool.<br />
#Done.<br />
<br />
===How do I generate G-Code for the CNC?===<br />
There are a couple of different ways.<br />
#Create a text file with the appropriate G & M Codes. <br />
#*There is a program reference guide on the shelves back by the machine. Also see [http://diy.haascnc.com/g-codes-mills G-Codes for Mills] and [http://diy.haascnc.com/sites/default/files/Locked/Manuals/Operator/2014/Mill/English/Mill_Operators_Manual_96-8200_Rev_B_October_2014.pdf Mill Operators Manual].<br />
#Use a wizard to create the g-code for you.<br />
#*There are a couple of g-code generators listed in the useful links on the main page for the [[CNC Shop]].<br />
#Use CAM software to create g-code from a 3D model. <br />
#*MasterCAM is available on the [[Design Workstation]] in the CNC area.<br />
<br />
===What tips would you give in designing a part?===<br />
Design your part with the knowledge that you will need to hold in some fashion while it is being cut. Without proper hold downs it will be very hard to cut you part accurately.</div>JimKhttps://www.i3detroit.org/wi/index.php?title=CNC_Photo_Gallery&diff=9692CNC Photo Gallery2015-02-07T18:39:25Z<p>JimK: New photo gallery page for the CNC Zone.</p>
<hr />
<div>== CNC Zone Photo Gallery ==<br />
<br />
In no particular order, the following pictures are some of the parts and projects produced in the CNC Zone.<br />
<br />
<br clear=all><br />
=== HAAS Angle Clamp ===<br />
[[File:HAAS_Custom_Clamp.jpg|400px|thumb|left|Custom Angle Clamp]]<br />
<br />
The part being cut is a small clamp. The stock is being help in the vise at a 5 degree angle. This is being cut on the HAAS VF3.<br />
<br />
<br clear=all><br />
=== HAAS FIRST Shifter Plate ===<br />
[[File:HAAS_Shifter_Plate.jpg|400px|thumb|left|FIRST Shifter Plate]]<br />
<br />
The plate in the bottom left corner of the photo is the shifter plate. The part is shown just as it come out of the HAAS. To finish the plate, the three tabs / webs need to be cut to free the part from the stock. Then, small amount of filing is done to clean up the tab / web locations. Using tabs in this way makes for easy work holding.<br />
<br />
<br clear=all><br />
=== HAAS Hemingwrite Aluminum Case ===<br />
[[File:HAAS_Hemingwrite.jpg|400px|thumb|left|Hemingwrite Aluminum Case]]<br />
<br />
As part of a contest Adam Leeb entered, Adam designed a beautiful aluminum case cut from solid billet. He designed the case in SolidWorks and used a software plugin called HSM to design all the tool paths.<br />
<br />
Adam, and his design partner, got invited to New York city as finalist in the contest. The project has since turned into a successful Kickstarter project which (currently) has raised over $320,000 dollars.</div>JimKhttps://www.i3detroit.org/wi/index.php?title=Haas_VF-3_CNC_Mill&diff=9691Haas VF-3 CNC Mill2015-02-07T18:05:35Z<p>JimK: Added link to new photo gallery wiki page.</p>
<hr />
<div>{{Equipment <br />
<br />
| Name = HAAS VF-3<br />
<br />
| Intro = A vertical CNC machining center with 40" travel.<br />
<br />
| Owner = i3Detroit (100%)<br />
<br />
| StorageLocation = In the back corner of the shop - You can't miss it. It is practically the only thing in that corner of the space.<br />
<br />
| MakeModel = HAAS VF-3<br />
<br />
| Documentation = [http://diy.haascnc.com/ Haas Automation Resource Center] - Contains G-code manuals, Service Manuals, Repair Manuals, etc.<br />
<br />
| LooksLike = [[File:i3_HAAS.jpg|400px]]|<br />
<br />
| Rules = Must be on the list of operators to actually run the machine, but anyone can request a part to be cut.<br />
<br />
| OtherReferences = <br />
Travels - 40" x 20" x 25"<br />
<br />
Spindle Motor - 15 HP<br />
<br />
Spindle RPM - 7500 RPM<br />
<br />
Tool type - CAT40<br />
<br />
Number of Positions on Tool Changer: 20<br />
<br />
Max. Cutting Feed Rates: 200 IPM<br />
<br />
Rapid Feed Rate: 450 IPM<br />
<br />
Machine Weight<br />
- Mill Approx 12000 Lbs. <br />
- Pallet Changer 4000 Lbs.<br />
<br />
HAAS Photo Gallery of Member Projects done in the CNC Zone: [[CNC_Photo_Gallery|CNC Photo Gallery]]<br />
<br />
| Instructions =<br />
Users can follow this flowchart on the overall process.<br />
<br />
[[Torq Cut Process Flowchart]]<br />
<br />
| MaintenanceInfo =<br />
<br />
Maintenance is performed by the operators.<br><br />
[[HAAS_Maintenance|HAAS Maintenance Notes Page]]<br />
<br />
| ToDos = <br />
<br />
# A pricing structure needs to be established. This is to cover consumables used in making parts for members.<br />
<br />
| FAQs =<br />
See below for a growing list of questions and answers. <br />
<br />
}}<br />
[[Category:CNC Shop]]<br />
== Operators ==<br />
{| width="50%" border="2" cellpadding="1" cellspacing="1"<br />
|-<br />
! scope="col" | Operator Name<br />
! scope="col" | Trained By<br />
|-<br />
| Brian Wennberg<br />
| *<br />
|-<br />
| John Anderson<br />
| *<br />
|-<br />
| James Kemp<br />
| *<br />
|-<br />
| Paul Kerchen<br />
| *<br />
|-<br />
| Allen Majorovic<br />
| *<br />
|-<br />
| Brian McPherson<br />
| N/A<br />
|-<br />
| Jacob Runyan<br />
| JK, BW<br />
|-<br />
| Terry Wynn<br />
| JK<br />
|-<br />
|}<br />
<br />
== References for Operators ==<br />
<br />
------- Work in Procress -------<br />
<br />
==FAQ==<br />
===What types of files does the CNC support?===<br />
The CNC itself only takes G-Code from a generic text file. These need to be transferred to the machine via a serial link.<br />
<br />
===What are the Pallet Changer locations?===<br />
#The following locations line up the HAAS table with the pallet changer. Since the pallet changer can hold two pallets there are two possible positions.<br />
#*The West location (closest to the operator) is at X-40.00 Y-0.11 using absolute machine coordinates.<br />
#*The East location (closest to the back wall) is at X-40.00 Y-19.88 using absolute machine coordinates.<br />
<br />
===What is the procedure to exchange pallets on the HAAS?===<br />
#WARNING #1: If, at any time, the pallet changer is NOT doing what you want, quickly push the ESTOP on the pallet changer. The ESTOP will VERY QUICKLY dump the pneumatic air pressure to deactivate the pallet changer. There are two ESTOP buttons on the pallet changer - make sure you know where they are before operating the pallet changer!<br />
#WARNING #2: Make absolutely sure you know which load / unload location the HAAS is aligned with. As an example, it is VERY EASY to have the HAAS aligned with location #2 and push a pallet off location #1. The pallet will fall inside the machine and is VERY DIFFICULT to lift back into place. You HAVE BEEN WARNED.<br />
#NOTE, inside the HAAS, the pallet rests on a part called a ''receiver''. The receiver locates and locks the pallet into position on the HAAS bed. The receiver operates using pneumatic air pressure which is supplied from the pallet changer.<br />
#*Aligned the HAAS table with the pallet changer where the pallet is to be stored. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Plug the 110Vac electrical cord from the pallet changer into an open outlet.<br />
#*Using the pallet changer's control panel, set the "DOOR OPEN" to "ON" to open the sliding window / door.<br />
#*Next, set "UNCLAMP" to "ON" to use pneumatic air pressure to unlock and raise the pallet in the HAAS.<br />
#**If the pallet does nice raise evenly, use the 4x4 stick to ''nudge'' the pallet to raise.<br />
#*Extend the rails from the pallet changer by setting either "EXT #1" or "EXT #2" to "ON" depending on which location the HAAS is aligned with.<br />
#**Make sure you use the correct "Ext #x" here! This is where it's easy to dump a pallet inside the HAAS by accident!<br />
#*With the rails extended and the pallet raised, push the pallet off the HAAS and onto the pallet changer.<br />
#*Set "EXT #x" to "OFF" (note, nothing will happen yet). Now, set "HOME #x" to "ON" to have the rails retract. While the rails are retracting keep the pallet centered on the rails.<br />
#*Once the rails are retracted, set "HOME #x" to "OFF".<br />
#*Move the HAAS table so it now aligns with the pallet you wish to load. The HAAS machine coordinates are listed in the FAQ above.<br />
#*Set "EXT #x" to "ON" depending on which location the HAAS is aligned with. Again, be very careful which "EXT #x" you select!<br />
#*Slowly push the new pallet onto the receiver inside the HAAS.<br />
#*Once the pallet has been pushed past the end of the pallet changer's extended rails, set "EXT #x" to "OFF" and "HOME #x" to "ON".<br />
#*With the rails retracted, set "HOME #x" to "OFF".<br />
#*Now, inspect the pallet on the receiver inside the HAAS.<br />
#**Using a flashlight, check that the pallet is slid correctly so that the locater pins on the receiver will engage the locater holes in the bottom of the pallet.<br />
#*With the pallet ready to drop onto the receiver locater pins, set "UNCLAMP" to "OFF" and "CLAMP" to "ON".<br />
#**Verify the pallet drops and locks onto the receiver evenly.<br />
#*Set "CLAMP" to "OFF". Also set "DOOR OPEN" to "OFF" and "DOOR CLOSE" to "ON". With the door closed, set "DOOR CLOSE" to "OFF".<br />
#*Finally, scroll through all the menu options and make sure they are set to "OFF".<br />
#*Unplug the electrical cord from the pallet changer.<br />
#*Done<br />
<br />
===How can I transfer my G-Code file to the HAAS?===<br />
#Use TeraTerm (a free open-source serial program) to send / receive your G-Code text file(s).<br />
#*Find the USB-to-Serial converter hanging inside the HAAS rolling tool cabinet.<br />
#*Plug the USB-to-Serial converter onto the end of the grey DB-9 cable.<br />
#**Verify the other end of the cable is plugged into the back of the HAAS on Comm-1. <br />
#*Set TeraTerm to 38,400 baud, 8 bits, no parity. This is the max speed the HAAS can handle.<br />
#*Use TeraTerm's ability to handle XMODEM to either send or receive text files to your computer.<br />
#**Note, the XMODEM protocol will ensure the transfer is error free.<br />
#Setup your G-Code text file.<br />
#*On the HAAS, press "List Prog" to bring up a listing of all programs. Make sure your "O1234" program is not listed on the HAAS or you will overwrite someone's existing program.<br />
#*The G-Code text file's first and last line must be a single '%' character. This is just a requirement of the Fanuc G-Code dialect the HAAS (and most CNC machines) use.<br />
#*The second line of your text file must be in the form of "O1234 (Some Comment)" where "O" in "O1234" is the capital letter 'O' (Not a Zero) followed by a four digit number.<br />
#*The comment, which is the text inside the parenthesis, will appear next to your "O1234" program on the HAAS so pick something informative. <br />
#Transfer the File<br />
#*Using TeraTerm, select the menu option "File > Transfer > XMODEM > Send". Use the TeraTerm pop-up dialog box to select your text file on your PC.<br />
#**TeraTerm will open the file and then, using the XMODEM protocol, wait for the HAAS to respond. <br />
#*On the HAAS, after pressing "List Prog", scroll/page-down to the bottom and get the cursor highlighting the word "All". <br />
#*Press the HAAS button "RS-232 Recv.". The bottom of the HAAS display will show messages indicating percent complete as the transfer takes place.<br />
#**The HAAS message might just be a flash if the program is short. <br />
#Verify the transfer.<br />
#*After the transfer is complete the HAAS places an "*" in front of the new "O1234" program name indicating it is the selected active program. <br />
#*Press "Edit" to open the file on the HAAS for inspection. <br />
<br />
A couple of notes, TeraTerm is already loaded on the [[Design Workstation]] near the HAAS. Using a thumb drive, you can use copy your G-Code file to the [[Design Workstation]] for xfer to the HAAS. The [[Design Workstation]] is also connected to the internet so you can use some internet cloud storage (think Dropbox) instead of a thumb drive.<br />
<br />
===How do I set the offset for my tool lengths?===<br />
#Decide on a tool number. The quickest and easiest way is to find an open slot in the tool changer.<br />
#Press the "MDI" button. With '''NO''' tool loaded in the spindle, enter "T5" (assuming your using tool #5).<br />
#*With "T5" entered on the bottom of the MDI screen, press the button "ATC FWD".<br />
#**The HAAS will perform a tool change to tool #5.<br />
#**Note, if the HAAS was just powered up it will first home the tool changer to T1. Just enter "T5"/"ATC FWD" again and the HAAS will tool change to #5.<br />
#Enter the following couple of line in the MDI window.<br />
#*"G43 H05 (Use tool offsets / Select Tool #5);"<br />
#*"M00 (Stop / Pause);"<br />
#Press the "Home" key to jump the cursor to the top right corner on the MDI screen.<br />
#Press the large green "Cycle Start" button.<br />
#*There might be a slight delay as the coolant nozzle moves to the correct position.<br />
#*After the two line program stops, press the "POSIT" button. Look in the upper right corner for G54 locations.<br />
#Press the "Handle Jog" button to start jogging the machine.<br />
#Load your tool #5 in the spindle at this point.<br />
#Press one of the axis buttons to select jogging on that axis.<br />
#*Press the ".01" button for medium jogging speed.<br />
#Jog your tool so that it is just touching the top of the work surface.<br />
#*Note, there is a piece of brass shim stock that can be inserted between the tool tip and the work surface.<br />
#*The brass shim stock is machined to be 0.0015" thick.<br />
#*As the tool is lowered, wiggle the shim until the tool just sticks and stop the shim from wiggling.<br />
#Press the "Offset" button and move the cursor to tool #5's row.<br />
#*Might have to use a combo of page up/down and cursor keys to get to the right screen and row.<br />
#With the cursor on row #5 and the field under the "Geometry" column highlighted, press the "Tool Ofset Mesur" button.<br />
#*Pressing this button will overwrite the current setting with the current Z axis value.<br />
#Adjust for the 0.0015 shim by typing "-0.0015" and then pressing the "Write" button.<br />
#*The value in the "Geometry" field will adjust down by 0.0015 inches.<br />
#The tool length for #5 is now set.<br />
#*Press the "MDI" button again and then press "Home" and "Cycle Start" again.<br />
#**This set get the machine to reset to the new G54 coordinate values.<br />
#*Press the "POSIT" button and notice the G54 locations are now set to your tool.<br />
#Done.<br />
<br />
===How do I generate G-Code for the CNC?===<br />
There are a couple of different ways.<br />
#Create a text file with the appropriate G & M Codes. <br />
#*There is a program reference guide on the shelves back by the machine. Also see [http://diy.haascnc.com/g-codes-mills G-Codes for Mills] and [http://diy.haascnc.com/sites/default/files/Locked/Manuals/Operator/2014/Mill/English/Mill_Operators_Manual_96-8200_Rev_B_October_2014.pdf Mill Operators Manual].<br />
#Use a wizard to create the g-code for you.<br />
#*There are a couple of g-code generators listed in the useful links on the main page for the [[CNC Shop]].<br />
#Use CAM software to create g-code from a 3D model. <br />
#*MasterCAM is available on the [[Design Workstation]] in the CNC area.<br />
<br />
===What tips would you give in designing a part?===<br />
Design your part with the knowledge that you will need to hold in some fashion while it is being cut. Without proper hold downs it will be very hard to cut you part accurately.</div>JimKhttps://www.i3detroit.org/wi/index.php?title=File:HAAS_Shifter_Plate.jpg&diff=9690File:HAAS Shifter Plate.jpg2015-02-07T17:54:03Z<p>JimK: JimK uploaded a new version of File:HAAS Shifter Plate.jpg</p>
<hr />
<div>One of the First Robotic teams needed a new mounting plate for the side of a gearbox shifter. Note, using careful tool path design, the plate remains captured after machining is complete. To finish the part, simply cut the tabs / webs to free the part and file flush.</div>JimKhttps://www.i3detroit.org/wi/index.php?title=File:HAAS_Shifter_Plate.jpg&diff=9689File:HAAS Shifter Plate.jpg2015-02-07T17:53:54Z<p>JimK: One of the First Robotic teams needed a new mounting plate for the side of a gearbox shifter. Note, using careful tool path design, the plate remains captured after machining is complete. To finish the part, simply cut the tabs / webs to free the par...</p>
<hr />
<div>One of the First Robotic teams needed a new mounting plate for the side of a gearbox shifter. Note, using careful tool path design, the plate remains captured after machining is complete. To finish the part, simply cut the tabs / webs to free the part and file flush.</div>JimKhttps://www.i3detroit.org/wi/index.php?title=File:HAAS_Hemingwrite.jpg&diff=9688File:HAAS Hemingwrite.jpg2015-02-07T17:49:57Z<p>JimK: JimK uploaded a new version of File:HAAS Hemingwrite.jpg</p>
<hr />
<div>Adam Leeb produced a beautiful custom aluminum case from a solid billet block. He used SolidWorks for the solid model design and a SolidWorks plugin called HSM to generate the tool paths. Plus, many hours of machine time on the HAAS!</div>JimKhttps://www.i3detroit.org/wi/index.php?title=File:HAAS_Hemingwrite.jpg&diff=9687File:HAAS Hemingwrite.jpg2015-02-07T17:49:42Z<p>JimK: Adam Leeb produced a beautiful custom aluminum case from a solid billet block. He used SolidWorks for the solid model design and a SolidWorks plugin called HSM to generate the tool paths. Plus, many hours of machine time on the HAAS!</p>
<hr />
<div>Adam Leeb produced a beautiful custom aluminum case from a solid billet block. He used SolidWorks for the solid model design and a SolidWorks plugin called HSM to generate the tool paths. Plus, many hours of machine time on the HAAS!</div>JimKhttps://www.i3detroit.org/wi/index.php?title=File:HAAS_Custom_Clamp.jpg&diff=9686File:HAAS Custom Clamp.jpg2015-02-07T17:42:23Z<p>JimK: JimK uploaded a new version of File:HAAS Custom Clamp.jpg</p>
<hr />
<div>Custom clamp made on HAAS VF3. Note, the part is clamped at a 5 degree tilt.</div>JimK